Catalogue Measuring Systems for Vehicle Development - Measuring Wheels and Hubs, Crash Barriers, Force Sensors
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Accuracy
Drift
The drift of a charge amplifier is by global description of the variation in the signal's zero level caused mainly by charge losses in the feedback capacitor and leakage currents at the amplifier input. A leakage current across the insulation resistor cau­ses exponential decay of the feedback ca­pacitor charge with a time constant given by the product of insulation resistance and the capacitance of the capacitor. As sufficiently high insulation resistance leads to a very high time constant, the problem of discharging only affects very long mea­suring periods. Since extensive research has established very well accepted charge am­plifier drift characteristics, their maximum value can be used to evaluate the effect of drift on the calibration result.
Instability of charge amplifiers over time
Charge amplifiers are subject to instability over time. To minimize the effect of this on the results of force sensor calibration, it is advisable to use a precision charge calibra­tor to calibrate the charge amplifiers of both the reference measuring chain and the measuring chain of the product to be calibrated together with all corresponding cables, display and evaluation devices. This approach also identifies any influences ex­erted by contacts and electrical connections within the measurement chain.
Charge calibrator stability
Charge calibrators are calibrated at regular (normally yearly) intervals. Over this pe­riod the calibration values undergo slight changes, which are characteristic of a specific instrument and as such constant. The stability of the charge calibrator must be considered in evaluating the calibration results.
Calibration of strain gage sensors Calibration of strain gage sensors requires the use of a bridge amplifier and a refe­rence standard. Despite being calibrated at the start of the product calibration pro­cedure, the bridge amplifier suffers from a certain inherent measurement uncertain­ty. The reference signal is characterized by the values shown on the calibration certifi­cate.
Crosstalk with multiaxial sensors and sensor systems
Complex sensor systems such as measu­ring wheels are usually fitted with multi-component force sensors that allow simul­taneous measurement of up to three force components and three torque values. A multi-component configuration is associa­ted with crosstalk of individual variables
observed in other measurement compon­ents. In other words, with a force loading along one axis minimal signals in the di­rection of the other orthogonal axes or minimal torque values can be indicated. This crosstalk affects all possible force and torque measurement directions. Its values must be reconciled against measurement uncertainty.
Ripple in spinning sensor systems
Spinning sensor systems, particularly mea­suring wheels, exhibit ripple. During coas­ting the value of this ripple describes the change in sensitivity as a function of the angle of rotation of the wheel in relation to the reference point. In the course of ca­libration the angular range of a full revolu­tion is measured with a limited number of data points approximated by an optimized interpolation curve. Measurement uncer­tainties are then considered on the basis of the difference between the interpolati­on curve and the measuring points.
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