Catalogue Force and Torque Sensors for Monitoring Manufacturing
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Piezoelectric Measurement in Other Manufacturing and Assembly Applications
Assembly processes and product testing are only two of many industrial areas of application where force, torque or strain measurement plays a major role. But also during processes such as primary forming, re-shaping, cutting and machining as well as all other joining methods such as pun­ching and welding, Kistler sensors moni­tor highly dynamic production processes. The sensors help to monitor, document and consequently improve the quality of the manufactured product.
Used for measuring and monitoring, piezo­electric sensors offer numerous advanta­ges. Thanks to their wide measuring range, they are generally overload protected. They are ideal for measuring dynamic and cycli­cal processes and their service life is virtual­ly unlimited. Only measuring chains which are adapted to suit the application at hand will deliver optimum results. Sensors, cab­les, charge amplifiers as well as display and evaluation equipment can be used for mo nitoring, testing, closed-loop control and open-loop control of a variety of manufac­turing processes.
The practical value of sensors used to moni­tor assembly processes and product testing is discussed in detail in this catalog. Meas­uring force, torque pressure and accelera­tion, however, are also useful in other areas of industrial production technology.
Joining
During joining processes in general and du­ring axial force fitting, clinching and bond­ing processes to produce permanently join­ed parts in particular, deviations within large-scale production processes are best monitored by measuring the applied force. Process monitoring allows the documenta­tion of the joining process, the detection of flawless and flawed parts as well as con­tinuous monitoring of the machine's con­dition.
Measuring the force during cable end crimping ensures that reliable electrical connection is formed, which in turn, guar­antees consistently high-quality mass-pro­duced articles.
Measuring the electrode clamping force du­ring resistance welding optimizes the quali­ty of the welded joint, which is an impor­tant criterion for processes such as vehicle body construction.
Measuring the strain proportional to the force in the structures of clinching and riv­eting tools, but also in wobble-riveting ma­chines ensures reliable monitoring of these widely used joining methods.
Testing
Joining
Elastic Contact Connector Crimping
force force force
Robotics Screwing Riveting Spot- Bonding Press-fit Clinching Setting
welding force
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