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| | | KHK Technical information | | |
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| | | Selection Hints | | |
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| | | Please select the most suitable products by carefully considering the characteristics of items and contents of the product tables. It is also important to read all applicable "CAUTION" notes before the final selection. Use of catalog numbers when ordering will simplify and expedite the processing of your order. | | |
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| | | 1. Caution in selecting the mating Gears | | 2. Caution in Selecting Gears Based on Gear Strength | | |
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| | | © Basically, all spur gears, internal gears and racks can be paired as long as the module matches. The product with different materials, tooth widths, or methods of cutting the teeth can be mated. © When using a pinion with an internal gear with a small difference in the numbers of teeth, there are possibilities for involute interference, trochoid interference and trimming interference. See the internal gear interference portion of the technical section to avoid problems in assembling these items. (Page 277) ■ Calculation of Bending Strength of Gears | | |
| | | The gear strength values shown in the product pages were computed by assuming a certain application environment. Therefore, they should be used as reference only. We recommend that each user computes his own values by applying the actual usage conditions. Also, SUSL Fairloc hub spur gears, DSL Fairloc hub spur gears and SSAY/K spur gears with built-in clamps need additional considerations of the starting torque. The table below contains the assumptions established for various products in order to compute gear strengths. | | |
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| | | | | | | | | | | | | | | | | | Catalog No. Item | MSGA MSGB | SSGS | SSG | SSS,SS,SSA SSY,SSAY SSAY/K SSR | SUS SUSA SUSL LS | BSS | NSU | PU PS PSA | DSL DS | | | | Formula note 1 | Formula of spur and helical gears on bending strength(JGMA401-01) | The Lewis formula | | | | No. of teeth of mating gears | Same number of teeth(30 for SSGS,SSS,SSR) | - | | | | Rotation | 600rpm | 100rpm | 100rpm | | | | Durability | Over 107 cycles | - | | | | Impact from motor | Uniform load | Allowable Bending Stress (kgf/mm2) | | | | Impact from load | Uniform load | 1.59 (40Cwith No Lubrication) | 1.15 SET | m 0.8 ī0 m i0 3 5 Wwith Grease Lubrication) | | | | Direction of load | Bidirectional | | | | Allowable bending stresss at root omm (kgf/mm2) note i | 47 | 24.5 | 19 | 19(24.5) Note3 | 10.5 | 4 | | | | Safety factor Sf | 1.2 | | | | ■ Calculation of Surface Durability (Except where it is common with Bending Strength) | | | | Formula note i | Formula of spur and helical gears on surface durability(JGMA402-01) | | | | | Kinematic viscosity of lubricant | 100cSt(50°C) | | | | Gear support | Symmetric support by bearings Note 4 | | | | Allowable Hertz stress ohm (kgf/mm2) | 166 | 99 | 90 | 49 (62.5) note 3 | 41.3 | - | | | | Safety factor Sh | 1.15 | | | | | | | | | | | | | | | | | |
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| | | [NOTE 1]JGMA (Japanese Manufacturers' Association),"MC Nylon Technical Data" of Nippon Polypenco Limited and "Duracon Gear" of Polyplastic Co. The units for rotational speed (rpm) and the load (kgf/mm2) were matched to the units needed in the equation. [NOTE 2]Since the load is bidirectional, the allowable bending stress at root ofm, calculated from JGMA 401-01, is set to 2/3 of the value. [NOTE 3]For SSS Spur Pinion Shafts, with module over 1.5, teeth induction hardening is not applied. Allowable bending stress and allowable hertz stress are referred to the value shown in the parentheses. [NOTE 4]Spur Pinion Shafts (SSS) with module below 1.0 (SA configuration) are cantilever support as it is a single shaft type. | | |
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| | | ■ Definition of bending strength by jgma 401-01 (1974) The allowable bending strength of a gear is defined as the allowable tangential force at the pitch circle based on the mutually aallowable root stress of two meshing gears under load. Example of the failure due to insufficient bending strength. | | ■ Definition of surface durability by jgma 402-01 (1975) The surface durability of a gear is defined as the allowable tangential force at the pitch circle, which permits the force to be transmitted safely without incurring surface failure. Example of the defacement due to insufficient surface durability. | | |
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