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| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | Negative Wiper Inserts - Application Technology | | | | | | g | | | | | | | | | | | | | | Surface Finish Carbide and Ceramic Inserts | | | | | | un | | | | | | | | | | Solid and Tipped CBN Inserts | | | | | | LU •XL | | | | | | | | | | | | | | 15 => | | | | | | | | | | | | | | | | | insert | Theoretical Surface Finish - Ra | in. (| m) a feed rate - ipr (mm/rev) | | | | Insert Size and Type IC | .004 (0,1) | .006 (0,15) | .008 (0,2) | .012 (0,3) | .016 (0,4) | | | | FW 1/2" (12,7 mm) | 3 (0,06) | 6 (0,14) | 10 (0,26) | 23 (0,6) | 41 (1,0) | | | | MW 1/2" (12,7 mm) | 2 (0,05) | 4 (0,11) | 7 (0,19) | 17 (0,42) | 29 (0,75) | | | | | | | | | | | | | | | | | | | | | Theoretical Surface Finish - Ra 1 in. (1 m) insert I feed rate - ipr (mm/rev) | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | FW, MW, & RW IC | .008 (0,2) | .012 (0,3) | .016 (0,4) | .020 (0,5) | .024 (0,6) | .028 (0,7) | .032 (0,8) | .036 (0,9) | .040 (1) | .044 (1,1) | .048 (1,2) | | | | 3/8" (9,53 mm) | 14 (0,3) | 30 (0,75) | 50 (1,3) | 80 (2) | — | — | — | — | — | — | — | | | | 1/2" | | 23 | 41 | 63 | 91 | 120 | 160 | 200 | 250 | | | | | | (12,7 mm) | | (0,6) | (1) | (1,6) | (2,2) | (3) | (4) | (5) | (6,2) | | | | | | 3/4" + 1" (19,05 mm) (25,4 mm) | — | — | — | — | 103 (2,6) | 141 (3,5) | 184 (4,6) | 232 (5,8) | 287 (7,2) | 347 (8,7) | 413 (10,3) | | | | | | | | | | | | | | | | | | | | | | | O É l/l | | | | | | | | | | o O P | | | | | | | | | | | | | | | | | | t/i < | | | | | | How It Works Wiper Insert | | | | | | | | | | 15 o | | | | | | Standard Insert | | | | | | LEGEND f - feed r - corner radius rw - wiper radius Ra - surface finish | | | | | | | | | | | | | | | | | | D x | | | | | | | | | | z 3 | | | | | | l/l | | | | | | | | | | | | | | | | | | 15 O | | | | | | | | | | 15 | | | | | | | | | | Corner Radius Configuration CNMG and WNMG wiper inserts create a true corner radius on the workpiece, just as a standard insert does. | | | | | | DNMG and TNMG wiper inserts do not provide an exact corner radius on the workpiece. The radius produced falls within a ±.0025" (0,06 mm) tolerance band. (blue lines) | | | | | | | | | | | | | | ±.0025" (0,06 mm) tolerance band of radius (blue lines) | | | | | | | | | | actual radius (red line) | | | | | | | | | | A20 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
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