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| | | KENNA PERFECT Insert Selection System | | |
| | | Z | | |
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| | | Steel Stainless Steel Cast Iron | Non-Ferrous High-Temp Alloys Hardened Materials | | |
| | | lo t/1 | | |
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| | | 1 st Step - Select the Insert Geometry | | |
| | | z D č | | |
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| | | Negative Inserts ▼ Roughing BB -RN -RP* (positive) ▼YMedium Machining | | |
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| | | feed rate (mm) 0,16 0,4 | | |
| | | 0,063 | | |
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| | | D x D D | | |
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| | | -MN 'Finishing | | |
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| | | z D | | |
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| | | O | | |
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| | | Fine Finishing | | |
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| | | J25 .060 6 .040 .100 | | |
| | | .006 QjT
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| | | lead rate (In/rev) *-RP - Supplemental geometry for high-strength materials | | |
| | | X | | |
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| | | -FF | | |
| | | z D | | |
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| | | 2 nd Step - Select the Grade | | |
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| | | Negative Insert Geometry | | |
| | | | | | | | | | | | | | | Cutting Condition | -FF TTTW | -FN TTT | -MN —>" | -RN ▼ | -RP ▼ | | | | | heavily interrupted cut | KC9110 | KC9125 | KC9040* | KC9040* | KC9040* | | | | | ^lightly interrupted cut (C^ | KC9110 | KC9125 | KC9125 | KC9125 | KC9125 | | | | | varying depth of cut, casting or forging skin (Q) | KT315 | KC9110 | KC9110 | KC9110 | KC9110 | | | | | smooth cut, pre-turned surface (O) | KT315 | KT315 | KC9110 | KC9110 | KC9110 | | | | | | | | | | | | | | | |
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| | | 3 rd Step - Select the Cutting Speed | | |
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| | | Low-Carbon (< 0,3% C) and Free-Machining Steel AISI: 1008, 1010, 1018, 1020, 1026, 10L18, 10L45, 10L50, 1108, 11 17, 1141, 11 51, 11 L44, 1200 series, and 12L14 | | |
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| | | Starting Conditions <£> | | |
| | | Speed - sfm (m/min) | | |
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| | | KENNA PERFECT Material Group | | |
| | | 450 | | 600 | | 750 | | 900 | | 1050 | | 1200 | | 1350 | | 1500 | | |
| | | | | | | | | | | | | | | | | | | | grade | (135) (180) (225) (275) (320) (360) (410) (455) | sfm | m/min | | | | KT315 | | | | | | | | | | 1450 | 440 | | | | KC9110/KC9315 | | | | | | | <r | > | | 1320 | 400 | | | | KC9125/KC9225/KC5010 | | -*— | | | | | | | | 925 | 280 | | | | KC9040*/KC9240/KC8050 | | | | | | | | | | 700 | 215 | | | | | | | | | | | | | | | | | | | |
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| | | P 1 | | |
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| | | New KENNA PERFECT Material Group Selection Guide: To optimize speed recommendations, KENNA PERFECT Material Sub-Groups have been added to each of the six workpiece material groups. | | |
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| | | Material Group ISO Code | | No. of Material Sub-Groups | | |
| | | Material | | |
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| | | | | | | | | | | Steel | P | 1 - 6 | | | | Stainless Steel | M | 1 - 3 | | | | Cast Iron | K | 1 - 3 | | | | Non-Ferrous | N | 1 - 8 | | | | High-Temp Alloys | S | 1 - 4 | | | | Hardened Materials | H | 1 | | | | | | | | | | |
| | | see page E54 for KENNA PERFECT Material Group Selection Guide | | |
| | | *Grade KC9140 available Spring 2005 | | |
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| | A5 | | |
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