KMT Stellram expanded milling catalog
100Pages

CUTTING TOOLS Stellram® Cutting Tools HIGH PERFORMANCE MILLING SOLUTIONS

Patented Breakthroughs for Difficult to Machine Materials: Cut Faster. Cut Longer. Cut More Profitably. These Kennametal Milling Systems are specifically designed and manufactured for machining high performance, difficult-to-machine materials. This capability was developed after years of advanced R&D in materials science and machining Titanium and Titanium Alloys, Nickel Alloys and Superalloys, Stainless Steel and Specialty Alloys, and Hard Materials. The result: These proven “Best in Class” machining solutions presented in this brochure. Our strategy is to bring “game changing” cutting...

5700 Profile Pocket Milling: Aluminum

Application Guide Application Guide Chamfer Helical Interpolation Helical Interpolation with Bore Hole Shoulder/ Profile Shoulder/ Profile/Slot Slot/ Shoulder Spiral/ Circular Patented X-Grade Insert Technology 3-TIMES THE METAL REMOVAL RATE Titanium and Nickel Based Alloys are some of the toughest machining jobs on earth. And it is a rare element, a member of the platinum family, called Ruthenium, that is one of the key ingredients used in our patented X-Grade™ Technology cutting tools. We combine Ruthenium with Cobalt to form an exclusive binder that cements our engineered carbide...

7792 High Feed Milling • Patented Cutter Designs • Patented Insert Designs • Patented Grades To remove the highest volume of metal in the shortest possible time

7792 Patented High Feed Milling 7792: Increase Metal Removal Rate up to 90% or More! Modular 0.625" – 1.500" • Cutting diameters from 0.625" to 6.300" • Modular, Weldon, Cylindrical and Shell Mill configurations • Modular Tungsten Extensions maintain stability in deep pocket applications • All inserts feature 4 cutting edges The Patented 7792 Insert The unique 7792 insert design provides outstanding operational security and performance, with enhanced metal removal capability. Cylindrical 0.625" – 1.500" • Maximize tool life, versatility and performance • Face, Pocket, Shoulder, Profile,...

7792 Patented High Feed Milling How High Feed Cutters Work The patented design of High Feed Cutters and Inserts combine to drive the cutting forces axially into the spindle. This allows even less rigid machines to outperform newer machines with conventional cutters by taking high feed, shallow cuts. • 5 times the feed rate of conventional face mills • High feed, shallow cuts • Dramatically reduced cycle times • Reduced vibration • Better quality parts in less than half the time • Twice the tool life or more Hard Case: The Ti Alpha Barrier The Alpha Casing, which forms during the cooling of...

7792VXP06 High Feed Milling Cutter Item Description Cylindrical Shank Dimensions (inch) 7792VXP06 Modular Head - Medium and Fine Pitch Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45. Modular Head 7792VXP06 Technical Information (inch) Product Item Description Facing Pitch Helical Interpolation Facing Pitch Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge). A A = max ramp angle utilizing full face contact B = max ramp angle utilizing full contact + internal corner radius

7792VXP06 Milling Inserts & Recommended Feeds Application & Material Facing Item Description Dimensions (inch) Plunging d (IC) Machining Choice: 3rd Choice | Material Guide Key descriptions found on page 19. Chilled Cast Iron >1400 N/mm2 >400 HBN HTA Titanium Based Alloys HTA Nickel Based Alloys HTA Cobalt Based Alloys HTA Iron Based Alloys Malleable Iron Facing Slotting Plunging SpheroidalDuctile Iron Gray Iron Stainless Steel Refractory PH Facing Slotting Plunging Stainless Steel Alloyed Steel Unalloyed Steel Facing Slotting Plunging Facing Slotting Plunging Note: HTA = High Temperature...

7792VXD09 High Feed Milling Cutter Product Item Description 7792VXD09 Shell Mill Fixation - Coarse, Medium and Fine Pitch C7792VXD09-A1.50Z3R C7792VXD09-A1.50Z4R C7792VXD09-A1.50Z5R C7792VXD09-A2.00Z5R C7792VXD09-A2.00Z6R Cylindrical Shank Item Description Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45. D Shell Mill Fixation 7792VXD09 Technical Information (inch) Product Item Description Facing Pitch Modular Head Helical Interpolation Flat Facing Pitch Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges...

7792VXD09 Milling Inserts & Recommended Feeds Application & Material Facing Item Description Dimensions (inch) Plunging d (IC) Machining Choice: 3 Choice | Material Guide Key descriptions found on page 19. XDLW090408SR-D X500 should be used for Alloy Steel and Stainless Steel with heavy scale. XDLT090412ER-D411 is a more positive geometry than the -D-41 with a larger radius which increases performance during smaller radial engagements or where chipping may occur when using the -D-41 geometry. XDLT090412ER-D411 uses less power than the -D-41 geometry. Facing Slotting Plunging Chilled Cast...

7792VXD12 High Feed Milling Cutter Item Description D Shell Mill Fixation Item Description 7792VXD12 Shell Mill Fixation - Coarse, Medium and Fine Pitch Note: For cylindrical shank extensions in high density alloy with through coolant refer to page 45. 7792VXD12 Technical Information (inch) Modular Head Item Description Facing Pitch Helical Interpolation Flat Facing Pitch Ramp angle A uses one outside cutting edge only. Ramp angle B uses two cutting edges (one outside and one inside edge). A A = max ramp angle utilizing full face contact B = max ramp angle utilizing full contact + internal...

7792VXD12 Milling Inserts & Recommended Feeds Application & Material Facing Item Description Slotting Depth of Cut (inch) ap max. 0.079 Dimensions (inch) Plunging d (IC) Machining Choice: 3 Choice | Material Guide Key descriptions found on page 19. XDLW120508SR-D X500 should be used for Alloy Steel and Stainless Steel with heavy scale. XDLT120512ER-D411 is a more positive geometry than the -D-41 with a larger radius which increases performance during smaller radial engagements or where chipping may occur when using the -D-41 geometry. XDLT120512ER-D411 uses less power than the -D-41...