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Face Mills
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Catalog excerpts

Face Mills - 2

KM_Master12_O000_O001_MINCH_EN:Layout 1 3/23/12 1:36 PM Page O3 Face Mills Dodeka Series • Performance Booster (12 True Edges per Insert) . . . . . . . . . . . . . . . . . . . . . . . . . .O2–O26 Dodeka Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O4–O15 Dodeka . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O16–O22 Dodeka MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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Face Mills - 3

Dodeka™ Series • Leader in Advanced Face Milling Applications Primary Application Dodeka, Dodeka Mini, and Dodeka MAX™ are the most comprehensive face milling boosters on the market today. Twelve true cutting edges per insert mean low cost per edge and high productivity. With Beyond™ premium milling grades, you will see up to 30% higher Metal Removal Rates (MRR), 25% lower cutting forces due to real soft cutting action, and up to 35% better tool life in light to heavy machining. Dodeka Mini Series • Most comprehensive face milling booster in the market, up to Ap1 max = .174" All different...

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Face Mills - 4

KM_Master12_O002_O003_MINCH_EN:Layout 1 3/7/12 2:49 PM Page O3 Dodeka™ Mini Series insert size HN.J43 Ap1 max = .174" page O4–O15 Dodeka™ insert size HN.J535 Ap1 max = .178" page O16–O22 Dodeka MAX™ insert size HN.J75 Ap1 max = .315" page O24–O26 P M K N S Capable in all material groups • Excellent results in machining titanium www.kennametal.com O3

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Face Mills - 5

Dodeka™ Mini High-Feed (HF) 75 1 Twelve cutting edges per insert. Dodeka Mini High-Feed 75° • Screw-On End Mills Spare Parts Dodeka Mini High-Feed 75° • Cylindrical End Mills Spare Parts

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Dodeka™ Mini High-Feed (HF) 75° Shell Mills 1 Twelve cutting edges per insert. Dodeka Mini High-Feed 75° • Shell Mills Spare Parts Dodeka Mini High-Feed First choice for long reach face milling applications Chip thinning effect due to lead angle 14.5°. Tremendous enlargement of feed rate and Metal Removal Rate (MRR). machining cycle time.

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Dodeka ™ Mini High-Feed (HF) 75° Insert Selection Guide Indexable Inserts • first choice catalog number catalog number catalog number catalog number

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Dodeka ™ Mini High-Feed (HF) 75° Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.

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• Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials. Dodeka Mini 45° • Screw-On End Mills Spare Parts Dodeka Mini 45° • Weldon® End Mills order number catalog number Spare Parts

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1 Twelve cutting edges per insert. 1 Maximum number of teeth per diameter. 1 Productivity booster in all materials. Dodeka Mini 45° • Cylindrical End Mills Spare Parts

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Shell Mills • Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials. ■ Dodeka Mini 45° • Shell Mills Spare Parts coolant lock screw assembly

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Face Mills - 12

Insert Selection Guide HNGJ-LDJ Wiper HNGJ-LD HNPJ-GD HNPJ-HD Indexable Inserts catalog number • first choice ' For Wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert. catalog number ' For Wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per Insert. catalog number catalog number

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Face Mills - 13

Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.

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Face Mills - 14

Twelve cutting edges per insert. Higher Ap1 max with standard inserts. Productivity booster in all materials. Shell Mills Dodeka Mini 30° • Shell Mills Spare Parts insert socket-head coolant lock D1 screw in. lbs. wrench cap screw screw assembly

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Face Mills - 15

Insert Selection Guide Indexable Inserts

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Face Mills - 16

Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.

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Face Mills - 17

Shell Mills Dodeka High-Feed 75° • Shell Mills Spare Parts with coolant groove coolant coolant coolant lock screw lock screw shower plate

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Face Mills - 18

Insert Selection Guide Indexable Inserts

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Face Mills - 19

Recommended Starting Speeds and Feeds Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.

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Face Mills - 20

Shell Mills 1 Twelve cutting edges per insert. 1 Through-coolant on cutters <4" diameter. 5" diameter cutters and above do not have through-coolant. 1 Soft cutting action. Dodeka 45° • Shell Mills Spare Parts with coolant groove coolant lock screw assembly coolant coolant lock screw shower plate NOTE: Please order all spare parts separately.

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Face Mills - 21

Insert Selection Guide Indexable Inserts • Dodeka • XNGJ • Finishing • first choice catalog number ' 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert.

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Face Mills - 22

Indexable Inserts

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Face Mills - 23

Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [SFM] NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [IPTJ NOTE: Use "Light Machining" values as starting feed rate.

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