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_Cutting Material Overview
Cutting material
Coating composition
Recommended use
Standard designation
KC7235
^^^^^^^^^^ TiAIN
1 Carbide
Coating composition: PVD-TiAlN-coated, particularly tough fine-grain carbide.
Recommended application area: KC7235 is distinguished by an exceedingly large application area. It is FIRST CHOICE not only for general steel machining but also for stainless and heavy-machining materials.
Due to tough substrate and the particularly wear-resistant coating it is to be preferred for machining long-chipping materials also under difficult conditions. Combined with HPM-geometry optimum chip break is achieved.
HC - P40 HC - M35 HC - K40
KC730
/
TiN
Carb de
PVD-coated, wear-resistant carbide grade with high edge stability and temperature-resistance.
Preferable for use with aerospace materials. Thanks to its excellent edge stability, this grade is especially well suited to finishing applications.
HC - P10 HC - M15
HC - K10
KC7935
J
_ A2O3
TiN
Carbide
CVD TiN-Al2O3 coated carbide with very tough base substrate.
Under normal to stable conditions, its high cutting values make this grade especially
effective for use when cutting steel and cast iron materials including for dry machining.
HC - P35
HC - M25 HC - K25
KC850
fl
TiN
TiCN
TiC
Carbide
Very tough gradient carbide with a CVD multi-layer coating.
Thanks to the excellent edge strength along with thermal shock resistance, KC850 is suited to selected cutting tasks in the field of carbon steels, stainless steels and virtually all materials with poor machining properties.
HC - P35 HC - M40
KC9010
1
TiN TiCN
Carbide
Hard and deformation-resistant base substrate with a thick Al2O3 coating. This highly wear-resistant carbide grade is preferable for use for finishing and general machining of steel materials. Due to the excellent resistance against plastic deformation and the good level of hardness consistency, this grade with its thick coating is suited especially for dry machining. A high level of efficiency and productivity is achieved when using high cutting speeds.
The grade also resists the rigours of use in forging and casting skin.
HC - P10
KC9025
1
TiN
A2O3
TiCN Carbide
Cobalt-enriched substrate with a thick Al2O3 coating.
The cutting material KC9025 is the optimum grade for universal use in steel cutting, in particular in the upper cutting speed range. The polished chip breaker design gives better surface quality on the component, reduces the friction temperature and optimises the resistance of the cutter to chip impact.
The grade has a balanced wear and toughness characteristics and is positioned in the application area between wear-resistant grade KC9010 and tough quality KC9040.
HC - P25
KC9315
j
^ AI2O3 ' .- TiCN
(f TiN
Carbide
Highly wear-resistant carbide with an exceptionally powerful, thick CVD-TiCN coating. The exceptionally wear-resistant KC9315 is suitable for the upper cutting speed range and is especially efficient for cutting ductile cast iron materials.
HC - K15
KT315
I
^^^^=^^^^= TiN
T CN TiN
Cermet
Cermet cutting material based on TiCN with a PVD TiN-TiCN-TiN coating. KT315 represents the highest level of productivity in the upper cutting speed range when cutting steel, stainless steel and nodular cast iron. The excellent wear properties and the high dimension constancy make this cutting material the first choice in finishing and final machining, in particular when using cooling lubricant.
HT - P15 HT - M10
HT - K10
KT325
/
Cermet uncoated
Uncoated cermet cutting material based on TiCN.
The main area of application for this cermet grade is steel. In addition, this grade is suitable for finishing and roughing work of nodular cast iron. Thanks to greater toughness, KT325 can be used on difficult cutting conditions and use both with and without cooling lubricant.
HT - P25 HT - K25
KD050
1
CBN Carbide
CBN (cubic boron) with ceramic binder and low CBN content. KD050 cutting bodies are highly wear-resistant CBN tips soldered into the carbide support for machining hardened steels up to 65 HRC. This grade is ideally suited to finishing work with high demands in terms of measurement constancy of a component.
BN - P05
KD100
^^^^^^^H Diamant Carbide
Diamond cutting material with a medium grain size of 25 |jm.
KD100 is ideally suited for cutting aluminium with high silicon content, abrasive NF materials and fibre-reinforced plastics at very high cutting speeds and the highest demands in terms of surface quality.
DP - K05
119
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