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| | | | | | | | | | | | | | | | | | | | | | | | _KENNA PERFECT - Drilling The Intelligent Selection System for the Ideal Drilling Tool 3) Detailed selection of drilling tool/cutter insert (item number, dimensions, etc.) | | | | | | | | | | Cutter Inserts for SE-Drill Modular_ GDM HPM LDM | | | | | | | | | | | | | | | | | | 0 d-i [h8] | Inches | Cutter inserts GDM HPM LDM KC KC KC Insert Suitable CODE CS5 7015 7235 7215 seat size body | | | | 12,50 12,60 12,70 12,80 12,93 | 0.500 0.509 | KSEM1250 •••(:; KSEM125.. KSEM1260 C KSEM125.. KSEM1270 •••: KSEM125.. KSEM1280 C KSEM125.. KSEM1293 ^ C KSEM125.. | | | | 13,00 13,10 13,20 13,50 13,60 | 0.516 | KSEM1300 ^ C KSEM130.. KSEM1310 ^ C KSEM130.. KSEM1320 C KSEM130.. KSEM1350 ^ C KSEM135.. KSEM1360 B KSEM136.. | | | | 13,70 13,80 13,89 14,00 14,10 | 0.547 | KSEM1370 B KSEM136.. KSEM1380 B KSEM136.. KSEM1389 ^ B KSEM136.. KSEM1400 ^ B KSEM140.. KSEM1410 B KSEM140.. | | | | 14,20 14,29 14,40 14,50 14,60 | 0.563 | KSEM1420 B KSEM140.. KSEM1429 •••B KSEM140.. KSEM1440 B KSEM140.. KSEM1450 •••B KSEM145.. KSEM1460 A KSEM146.. | | | | 14,68 14,80 15,00 15,08 15,30 | 0.578 0.594 | KSEM1468 ^ A KSEM146.. KSEM1480 A KSEM146.. KSEM1500 •••A KSEM150.. KSEM1508 ^ A KSEM150.. KSEM1530 A KSEM150.. | | | | 15,48 15,50 15,60 15,70 15,80 | | KSEM1548 A KSEM150.. KSEM1550 •••A KSEM155.. KSEM1560 •• A KSEM155.. KSEM1570 •• A KSEM155.. KSEM1580 A KSEM155.. | | | | 16,00 16,09 16,27 16,50 16,67 | 0.634 0.641 0.656 | KSEM1600 ^ 1 KSEM160.. KSEM1609 ^ 1 KSEM160.. KSEM1627 •••1 KSEM160.. KSEM1650 •••1 KSEM165.. KSEM1667 ^ 1 KSEM165.. | | | | 17,00 17,07 17,46 17,50 17,86 | 0.672 0.687 0.703 | KSEM1700 ^ 1 KSEM170.. KSEM1707 ^ 1 KSEM170.. KSEM1746 ^ 1 KSEM170.. KSEM1750 ^ ^ • ^1 KSEM175.. KSEM1786 1 KSEM175.. | | | | 18,00 | | KSEM1800 ^ 1 KSEM180.. | | | | | | | | | | | | | | | | | | 4) Select the ideal cutting parameters according to the material to be processed and the selected drill type/diameter | | | | | | | | | | Cutting value recommendations SE-Drill Modular LDM grade in KC7215 | | | | | | | | | | | | | | | | | | | | | | | | | | | Cgr.1 | Material group | Composition | Tensile strength RM (MPS) | Brinell hardness HB | Cutting speed Vc in [m/min] | 0 12,5 | Fe 0 16 | ed rate per revo 0 20 | ution [mm/U] 0 22 | 0 26 | 0 32 | | | | 15 16 17 18 19 | Grey cast iron | pearlitic / ferrit. pearlitic (martensitic) | | 180 260 | 50 - 80 60 - 80 | 0,22 - 0,32 0,20 - 0,33 | 0,26 - 0,38 0,23 - 0,38 | 0,30 - 0,44 0,27 - 0,44 | 0,32 - 0,47 0,28 - 0,47 | 0,36 - 0,53 0,31 - 0,52 | 0,42 -0,61 0,36 - 0,59 | | | | Cast iron with nodular cast iron | ferritic pearlitic | -*" | ► 160— 250 | -40 - 60 80 -100 | -0,17 -0,300,20 - 0,33 | -0,21 - 0,370,22 - 0,37 | «0,25 - 0,44 0,24 - 0,40 | 0,27 - 0,47 0,25 - 0,41 | 0,31 - 0,54 0,26 - 0,44 | 0,37 - 0,64 0,28 - 0,48 | | | | Malleable cast iron | ferritic pearlitic | | 130 230 | 80 -100 80 -100 | 0,20 - 0,33 0,18 -0,29 | 0,22 - 0,37 0,20 - 0,32 | 0,24 - 0,40 0,21 - 0,35 | 0,25 - 0,41 0,22 - 0,36 | 0,26 - 0,44 0,23 - 0,38 | 0,28 - 0,48 0,25 -0,41 | | | | ~~21 22 23 24 25 26 27 28 | Aluminium forging alloys | not heat treatable heat treatable / heat treated | | 60 100 | 100-300 100 -250 | 0,22 - 0,36 0,18 -0,30 | 0,27 - 0,45 0,24 - 0,40 | 0,33 - 0,55 0,31 - 0,52 | 0,36 - 0,60 0,34 - 0,57 | 0,42 - 0,69 0,41 - 0,68 | 0,50 - 0,84 0,51 - 0,85 | | | | Aluminium casting alloys | <12% Si not heat treatable <12% Si heat treatable / heat treated >12% Si not heat treatable | | 75 90 130 | 100-250 100 -200 100 -150 | 0,18 -0,30 0,20 - 0,35 0,18 -0,29 | 0,24 - 0,40 0,26 - 0,45 0,20 - 0,32 | 0,31 - 0,52 0,32 - 0,56 0,21 - 0,35 | 0,34 - 0,57 0,35 - 0,61 0,22 - 0,36 | 0,41 - 0,68 0,41 - 0,72 0,23 - 0,38 | 0,51 - 0,85 0,50 - 0,87 0,25 -0,41 | | | | Copper and copper alloys (bronze, brass) | Pb>1% CuZn, CuSnZn Cu, lead-fr. Copper / electr. copper | | 110 90 100 | 160-200 60 - 80 100 -250 | 0,24 - 0,39 0,19 -0,32 0,24 - 0,41 | 0,27 - 0,45 0,21 - 0,36 0,29 - 0,49 | 0,31 - 0,51 0,24 - 0,40 0,34 - 0,57 | 0,33 - 0,54 0,25 - 0,42 0,36 - 0,60 | 0,36 - 0,60 0,27 - 0,46 0,40 - 0,67 | 0,41 - 0,67 0,30 -0,51 0,45 - 0,76 | | | | | | | | | | | | | | | | | | | | | | | | | | | 1) Cutting groups I I Ideal application - FIRST CHOICE | | | | | | | | | | | | | | | | | | | | | | | |
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