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| | | 4 SPRING LOADED DEVICES iJEPlJEflS www.jergensinc.com | | |
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| | | ...And Here's Why! | | |
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| | | Spring Plungers Spring Plunger tips made by most manufacturers are case hardened. This means they have a protective shell, about .10" deep. Beneath this shallow veneer is mild, untreated steel. The Jergens plungers are fabricated from solid tool steel and hardened throughout. Jergens Spring and Ball Plungers have accurate end forces, are easy to install, and are competitively priced. They are manufactured in the U.S.A. in a ISO 9001 certified quality system. And if these aren't enough reasons to specify Jergens Spring and Ball Plungers, here are a few more: Better Point of Contact The Jergens plungers are turned and the tips generated in one smooth continuing process. This results in a constant radius tip, perfectly tangent to the point where the tip joins the shaft. Conventional two step, turn and grind operations, can leave ridges on the shaft at the tip junction and can also produce out-of-round tips. These, in turn, can gouge or score finely finished parts or can cause detent cams to hang up or stick. | | |
| | | The longer the spring, the longer its life. Jergens goes to extra lengths to minimize the thickness of the base flanges on all of its plungers. That allows us to use longer springs with less chance for fatigue and breakage. Improved Plunger to Body Alignment The long base flange allows for a larger bearing surface. This means improved plunger-to-body alignment, truer travel, and much improved side load characteristics. Tighter Fit Resists Contamination Closer machining tolerances, minimum plunger-to-body clearance, and smoother plunger finish make Jergens plungers fit more snugly in the plunger bore. This improves plunger alignment and provides extra resistance to contaminant entry. The results: dirt and grit cannot get to the bearing surfaces to shorten the life of the plunger. Better Plunger Adjustment The Solid Drive® design assures that during removal or adjustment of the plunger, the whole plunger is moving, not just the set screw. This means no lost parts or springs falling out of the plunger. Two-step machining process results in non-tangent tip radius to shaft junction ^^|, /—A! Case-hardened tip | | |
| | | Ball Plungers | | |
| | | Floating discs can wobble, reducing end force accuracy, introducing unwanted side-loading on ball | | |
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| | | Stainless Rivet with long shanks | | |
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| | | Longer spring for longer spring life | | |
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| | | Inner ball is free to rotate, producing damaging wear on outer ball and spring | | |
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| | | Positive Control of Spring Pressure Accurate spring alignment is maintained by using a stainless rivet with a long shank on larger sizes of Jergens Ball Plungers. This precisely positions the spring for more accurate ball travel and provides positive control of spring pressure. Conventional floating discs are easily misaligned, while the rotation of the inner ball on dual-ball plungers results in less wearability on both the spring and the ball. Longer Spring Life By minimizing the lining pin head thickness, Jergens is able to use the longest possible springs. This, of course, means less fatigue and longer spring life. Uniform Ball Projection The distance by which the ball projects from the body of the plunger must be uniform from plunger to plunger. This uniformity is maintained by precisely controlling the crimping pressure applied to the neck of the plunger. Accurate machine controls plus rigid inspection procedures keep variances in ball projection to within ±.005". | | |
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| | | Smooth, constant-radius tip | | |
| | | Solid tool steel, hardened throughout | | |
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| | | Closer fit for better alignment throughout | | |
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| | | T Smaller base flange and longer spring for extra life | | |
| | | Set screw can back out during plunger removal leaving the plunger body in the tapped hole | | |
| | | Longer bearing surface for improved alignment, side loading | | |
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| | | Solid Drive™ design | | |
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| | | Jergens | | Brand X | | |
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| | | Jergens, Inc. • Jergens Way • 15700 S. Waterloo Road • Cleveland, Ohio 44110-3898 | | |
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