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rollers & rollerdrive

rollers & rollerdrive
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rollers & rollerdrive

Product catalog summary
Overview
The document outlines the technical specifications and features of Interroll Conveyor Solutions, focusing on Rollers and 24 Volt DC RollerDrive models EC100, EC110, and EC120. These products are designed for efficient movement and sorting of smaller-sized products in material handling facilities, emphasizing benefits such as low energy consumption, rapid installation, and maintenance-free operation.
Technical Specifications
  • Diameter: 1.9 inches
  • Nominal Voltage: 22-28 VDC
  • No Load Current: 0.6 A
  • Max Continuous Current: EC100: 1.8 A, EC110: 2.5 A, EC120: 2.5 A
  • Max Start Current: EC100: 4.1 A, EC110: 4.1 A, EC120: 5.1 A
  • Mechanical Performance: EC100: 18 W, EC110: 31 W, EC120: 34 W
  • Drive Efficiency: EC100: 46%, EC110: 52%
  • Noise Level: 55 dB(A)
  • Minimum Length: Varies by model and application
Performance and Features
The RollerDrive models offer a wide speed range and multiple drive options, with optional PVC or polyurethane sleeving for increased surface friction. They are designed for safe, low-voltage operation and provide a modest total cost of ownership with a fast return on investment (ROI).
DriveControl Card
The DriveControl card operates the RollerDrive units, providing zero pressure accumulation (ZPA) and other functionalities. It supports standalone ZPA control and interfaces for speed control, starting, stopping, and sensor monitoring.
Applications
Interroll RollerDrives and DriveControl cards are suitable for various applications, including 90° transfers, CDLR conveyors, machinery, and packaging equipment. They can be fitted with sleeves to increase surface friction for incline or decline applications.
Conclusion
Interroll's RollerDrive solutions offer efficient, low-maintenance options for material handling, with flexible configurations and significant energy savings.
Additional Overview
The document also provides detailed technical specifications and ordering information for Interroll's EC310 RollerDrive and various roller series, including configuration options, control systems, and application data sheets for different roller types.
Specifications
The EC310 is a 24 Volt DC brushless motorized roller designed for low running costs and high performance, featuring various tube types, bearing housings, and sleeving options. The document outlines different gear ratios and motor types available for customization.
Control Systems
Several control interfaces are described, including DriveControl, ComControl, GatewayControl, CentralControl, and SegmentControl. These systems allow for speed and direction adjustments, integration with higher-level controls, and monitoring of data communication.
Roller Series
The document details the 1100, 1200, 1700, and 1800 Series Rollers, each with specific applications, materials, and technical data, including information on tube materials, wall thickness, shaft options, and bearing types.
Applications
The rollers are suitable for various applications such as gravity conveyors, line shaft conveyors, belt-driven live roller conveyors, and high-speed packaging lines. The document provides guidelines for selecting the appropriate roller based on speed, load, and environmental conditions.
Ordering Information
Instructions for creating a reference number using a configurator are provided, along with details on tube material, drive method, sleeving, and control type. Application data sheets are included to assist in specifying requirements for different conveyor systems.
Company Information
Interroll, established in 1959, is a leading supplier of material handling equipment with a global presence, offering a comprehensive range of solutions and superior after-sale service.
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Catalog excerpts

rollers & rollerdrive-1

Interroll Conveyor Solutions Rollers & 24 Volt DC RollerDrive

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rollers & rollerdrive-2

Product Features • Wide speed range • Multiple drive options • Optional PVC or polyurethane sleeving • Safe, low voltage Product Benefits • Modest total cost of ownership • Low energy consumption • Rapid installation • Maintenance free • Fast ROI Interroll Rollers and RollerDrive are used for moving and sorting products in the smaller size range inside material handling facilities. Deploying dependable Interroll Rollers and RollerDrive frees up OEMs and systems integrators to concentrate on other important tasks such as system design, installation and controls, saving time and money. Technical...

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rollers & rollerdrive-3

The Interroll RollerDrive EC100 is an economical, high-performance brushless 24 volt DC internally motorized drive roller. Interroll EC100 24 Volt DC RollerDrive Product Features • Wide speed range • Multiple drive options • Optional PVC or polyurethane sleeving • Safe, low voltage Dimensions 32" CABLE LENGTH INSTALLING LENGTH (EL) = BETWEEN FRAME - .12" 3.40" STD. 2.15" STD. Product Benefits • Modest total cost of ownership • Low energy consumption • Rapid installation • Maintenance free • Fast ROI 7/16" HEX SHAFT WITH M12 x 1.5 THREAD Standard, grooves for O-Rings 7/16" TAPERHEX SHAFT SPRING-LOADED...

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rollers & rollerdrive-4

The Interroll RollerDrive EC110 is an economical, high-performance brushless 24 volt DC internally motorized drive roller. Interroll EC110 24 Volt DC RollerDrive Product Features • Wide speed range • Multiple drive options • Optional PVC or polyurethane sleeving • Safe, low voltage Dimensions 32" CABLE LENGTH INSTALLING LENGTH (EL) = BETWEEN FRAME - .12" 3.40" STD. 2.15" STD. Product Benefits • Modest total cost of ownership • Low energy consumption • Rapid installation • Maintenance free • Fast ROI 7/16" HEX SHAFT WITH M12 x 1.5 THREAD Standard, grooves for O-Rings 7/16" TAPERHEX SHAFT SPRING-LOADED...

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rollers & rollerdrive-5

The Interroll 2.5” RollerDrive EC110/EC120 is a high carrying capacity, brushless, 24 volt DC internally motorized drive roller for high torque, low speed applications. Interroll EC110 / EC120 24 Volt DC RollerDrive Product Features • Heavy capacity for loads up to 2500 lb. • Various sprocket options • Safe low voltage INSTALLING LENGTH (EL) = BETWEEN FRAME - .12" INSTALLING LENGTH (EL) = BETWEEN FRAME - .12" Product Benefits • Modest total cost of ownership • Low energy consumption • Rapid installation • Maintenance free • Fast ROI 11/16" HEX SHAFT WITH 3/4"-16 THREAD 11/16" HEX SHAFT WITH 3/4"-16...

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rollers & rollerdrive-6

Product Features • One card controls EC 100, ECHO • Standalone ZPA control, operates in both standard and enhanced • On-board adjustable speed, for controlling speed, starting, stopping, sensor monitoring • Drop-in replacement for Interroll Product Benefits • Constant speed up to nominal • Eliminates the need for external controls in most cases • Saves costs via rapid installation Technical Data General technical data, DriveControl Card Permissible voltage undulation <5% Fuse 5A Slow Blow Ambient Conditions Ambient temperature in operation 32° - 104° F Ambient temperature during transport & storage...

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DriveControl Typical Applications RollerDrive Options & Accessories ROLLER SLEEVES Gear Ratio The DriveControl module provides zero pressure accumulation and other functionalities to a conveyor system. Each DriveControl card operates a RollerDrive unit, which in turn drives idler rollers using O-rings, Poly-Vee serpentine belts, chain and sprockets or a full width conveying belt. The DriveControl, RollerDrive, and idler rollers, with associated sensors and switches, are assembled into a short conveyor section known as a zone. Interroll RollerDrives and DriveControl cards may be used in a variety...

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The Interroll RollerDrive EC310 is a high-performance, brushless 24 volt DC internally motorized roller. Interroll EC310 24 Volt DC RollerDrive Product Features • Safe, low voltage • Fast and easy to install • Flexible design • Wide speed range • Maintenance free INSTALLING LENGTH (EL) = BETWEEN FRAME - .12" 3.40" STD. Product Benefits • Up to 30% energy savings • Fast ROI • Several configurations possibile • Wide range of applications • Low running costs 7/16" HEX SHAFT WITH M12 x 1 THREAD Standard, grooves for O-Rings 7/16" TAPERHEX SHAFT SPRING-LOADED Technical Data Poly-Vee bearing housing...

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ConveyorControl Control Cards for EC310 RollerDrive D r i ve C o n t r o l 2 0 / 5 4 The DriveControl 20 / 54 is the all-purpose interface for the RollerDrive EC310. Fifteen different speeds, as well as the direction of rotation, can be set using DIP switches. Optically decoupled digital I/O‘s act as the interface to a higher-order controller. This enables, for instance, the direction of rotation of the 7 different speeds to be set from a PLC. The braking energy of the RollerDrive is fed back into the 24 V grid. The voltage fed back from the RollerDrive EC310 is limited at 30 V by means of the...

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Interroll Rollers 1100 Series Roller • Polypropylene bearing housing and raceway with stainless steel balls (type 302) • Bearing housing has double labyrinth seals to prevent entry of contaminants • Maximum recommended speed 15 FPM • Gravity conveyor • Idler roller 0.192” round C/S or S/S spring loaded 1/4” round C/S or S/S or aluminum spring loaded 5/16” round C/S or S/S spring loaded 7/16” hex C/S or S/S end drilled and tapped 1/4-20 x 5/8 deep .06” Technical data Shaft options General technical data, 1100 Series Roller NOTATION CS= CARBON STEEL S/S = STAINLESS STEEL ED&T= END DRILLED & TAP...

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Interroll Rollers 1200 Series Roller • Commercial carbon steel balls and raceway with zinc plated housing • Maximum recommended speed 150 FPM • Gravity conveyor • Low speed powered applications Optional Features 1/4” round C/S or S/S spring loaded 7/16” hex C/S end drilled and tapped 5/16-18 x 5/8 deep (removable) 11/16” hex C/S spring loaded (optional dual spring loaded) Technical data Shaft options • PVC or polyurethane sleeving for 1.9” OD • 1/8” radius O-ring grooves for 1.38” OD • 3/16” radius O-ring grooves for C/S and S/S 1.9” OD • Sprockets welded to C/S tube for 1.9” and 2.5” OD General...

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