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Motion Control 1CE20 - Integrated Hydraulics


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1CE SERIES OVERCENTRE VALVE PILOT ASSISTED RELIEF WITH CHECK
APPLICATION
PILOT RATIOS
Overcentre valves give static and dynamic control of loads by regulating the flow into and out of hydraulic actuators. When installed close to or within an actuator, the overcentre valve will stop runaway in the event of hose burst and if open centre directional control valves are used, will allow thermal expansion relief of the hydraulic fluid.
The overcentre cartridge is ideal for mounting directly into a cavity machined in the body of the cylinder, motor or rotary actuator. The cartridge can also be mounted directly to the ports via a specifically machined body as part of a Hydraulic Integrated Circuit or single unit, or contained within one of our standard line bodies.
Single overcentre valves are normally used when the load is unidirectional, for example an aerial platform or crane and dual overcentre valves are used for controlling loads in both directions for motor applications or for cylinders going over centre.
OPERATION
The check section allows free flow into the actuator then holds and locks the load against movement. The pilot assisted relief valve section will give controlled movement when pilot pressure is applied. The relief section is normally set to open at a pressure at least 1.3 times the maximum load induced pressure but the pressure required to open the valve and allow movement depends on the pilot ratio of the valve. For optimisation of load control and energy usage, a choice of pilot ratios is available.
The pressure required to open the valve and start actuator movement can be calculated as follows:
Pilot Pressure = (Relief Setting) - (Load Pressure)
Pilot Ratio
FEATURES
Cartridge is economical and fits simple cavity. Allows quick, easy field service - reduces down time.
3:1 Best suited for extremely unstable applications such as long booms or flexible frameworks.
4.5:1 Best suited for applications where load varies and machine structure can induce instability
8:1 Best suited for applications where the load remains relatively constant
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SPECIFICATIONS
Figures based on: Oil Temp = 40°C Viscosity = 40 cSt
Rated Flow
20 litres/min (5 US GPM)
Max Setting
Max Load Induced
Pressure: 270 bar (4000 psi)
Relief Setting: 350 bar (5000 psi)
Cartridge Material
Working parts hardened and ground steel. External surfaces zinc plated
Body Material
Standard aluminium (up to 210 bar*) Add suffix '377' for steel option
Mounting Position
Unrestricted
Cavity Number
A22903 (See Section 17)
Torque Cartridge into Cavity
40 Nm (30 lbs ft)
Weight
1CE20 0.16 kg (0.35 lbs) 1CE25 0.37 kg (0.82 lbs) 1CEE24 0.41 kg (0.89 lbs)
Seal Kit Number
SK1276 (Nitrile) SK1276V (Viton)
Recommended Filtration Level
BS5540/4 Class 18/13 (25 micron nominal)
Operating Temp
-20°C to +90°C
Leakage
0.3 millilitres/min nominal (5 dpm)
Nominal Viscosity Range
5 to 500 cSt
* For applications above 210 bar please consult our technical department or use the steel body option.
Integrated Hydraulics Ltd
Collins Road, Heathcote Ind. Est., Warwick, CV34 6TF, UK. Tel: +44 (0) 1926 881171 Fax: +44 (0) 1926 315729 Website: www.integratedhydraulics.com
Integrated Hydraulics Inc
7047 Spinach Drive, Mentor, Ohio 44060, USA Tel: (440) 974 3171 Fax: (440) 974 3170 Website: www.integratedhydraulics.com
6-103.B

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