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Ergonomic Handling Systems

Ergonomic Handling Systems
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Ergonomic Handling Systems

Product catalog summary
Overview
Ingersoll Rand specializes in ergonomic handling systems aimed at enhancing productivity and reducing operator fatigue across various industries such as aerospace, automotive, electronics, and medical sectors.
Global Solution Centers
They offer comprehensive services including feasibility studies, system design using 2D and 3D CAD, and project management with dedicated managers for planning, coordination, and execution.
Custom Solution Process
The process involves application review, engineering design, customer approval, procurement, fabrication, installation, and ongoing support.
Product Offerings
  • Rail Systems: Include ceiling-supported and freestanding workstation bridge cranes, monorails, and MMA-certified systems.
  • Jib Cranes: Provide 360-degree coverage with various mounting options.
  • Balancers: Offer precision manual movement and energy savings.
  • Arm Systems: Useful for precision spotting and hands-on control.
  • Hoists: Available in air and electric models for continuous duty cycles.
  • Handling Devices: Designed for specific applications like straight transfer or manipulation of parts.
Technical Specifications
Rail systems are available in steel, aluminum, and stainless steel, designed to reduce rolling effort and meet safety standards.
Safety and Accessories
Safety features include safety cables, redundant end stops, and clearly marked load ratings. Accessories include power and air supply kits, hoist trolleys, and various load trolleys.
Jib Cranes Specifications
Jib Cranes offer 220° or 360° rotation, with floor or wall mounting options, supporting capacities up to 2,000 lb, and meeting AISC, ANSI B30.11, and ANSI MH27.2 standards.
Models and Capacities
Several models are listed with varying capacities and dimensions, such as the ZF275-1010 and ZF1100-1212 models.
Installation Requirements
A minimum of a 6-inch thick reinforced concrete floor is required for floor-supported jib crane systems.
Design Features
Features include a single contact point, tapered roller bearing design for easy rotation, and construction from lightweight aluminum or steel.
Selection Process
Involves choosing the appropriate jib style, capacity, rail type, mount type, boom length, and underclearance.
Pneumatic Balancers
Advantages include precise positioning, low air consumption, and clean operation, with safety features like the Z Brake Safety Retraction System.
Control Options
Various control options are available, including pendant, servo, and high/low/no load control.
Safety Device Selection Tips
Operating capacity is influenced by plant air pressure, and the working load should not exceed 80% of the operating capacity.
InteLIFT Model Driver
Offers control options including basic, pendant, and force-sensing control handles.
Quantum Series Electric Hoists
Offer lifting capacities from 1/8 to 1 metric ton, with single-speed and dual-speed models.
MLK Series Air Hoists
Designed for continuous operation with precision throttle valves and interchangeable parts.
CLK Series Pneumatic Hoists
Known for durability and flexibility, offering high lifting speeds and precision control.
Zimmerman Series Handling Devices
Include vacuum handling devices and signature bundle handlers, designed for safety and ergonomics.
Custom Handling Solutions
Offer custom material handling systems to improve ergonomics and efficiency in various applications.
Torque Tube Models
Include models with specific torque capacities, lift capacities, weights, and travel distances.
Warnings and Notices
Equipment is not designed for transporting people or lifting loads above people, and users must ensure compliance with regulations.
Contact Information
Contact details are provided for Ingersoll Rand's global solution centers in China, France, India, Mexico, North America, and Russia.
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Catalog excerpts

Ergonomic Handling Systems-1

Ergonomic Handling Systems

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Ergonomic Handling Systems-2

Global Solution Centers Providing turnkey, customized solutions that improve our customers’ productivity and efficiency: Custom Ergonomic Handling Systems Custom Multi-Spindle Fastening Systems Custom Solution Process Application Review and Quote Order Receipt Project Kickoff Engineering Design Customer Approval Customer Buy-off Installation Support and Service Offering full-service capabilities tailored to our customers’ needs: Engineering Feasibility study Installation and start-up support Concept design Preventive maintenance System design Calibration and repair service Technical support Project...

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Ergonomic Handling Systems-3

˘ er·go·nom·ics (ûr'guh-nom'ıks) n. 1. The applied science of equipment design, as for the workplace, intended to maximize productivity by reducing operator fatigue and discomfort. 2. Design factors, as for the workplace, intended to maximize productivity by minimizing operator fatigue and discomfort. See also: Ingersoll Rand Since 1959, Ingersoll Rand has been at the forefront of developing ergonomic solutions for lifting, manipulating, and transferring loads by offering a complete line of products designed to maximize productivity while simultaneously minimizing operator fatigue and discomfort....

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Ergonomic Handling Systems-4

4 Three Building Blocks to a Complete Ergonomic Handling Solution Overhead Support • Capacities up to 2,000 lb • Floor supported to eliminate the need for overhead support structure • For use when there is adequate floor space and /or the ceiling structure cannot support the load • Provides rectangular coverage for a single workstation, or an entire assembly line with multiple bridge cranes • Capacities up to 3,000 lb • F or use when there is limited floor space and adequate ceiling structure to support the load •C apable of mounting parallel or perpendicular to overhead support steel •P rovides...

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Ergonomic Handling Systems-5

• Capacities up to 2,000 lb • 360 degrees of circular coverage area • Available with up to 14 ft (12 ft standard) boom underclearance • Floor and wall mounting options • Standard and low profile configurations • Useful for short transfer applications less than 20 ft • Capacities up to 1,000 lb • Great for reaching in, under, and around obstacles to precisely and effortlessly position loads • Column or overhead mounting options • Available in three styles: articulating, parallel link, and vertical mast • Up to 10 ft of horizontal reach • Capacities up to 150 lb • Vertical travel range of up to...

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Ergonomic Handling Systems-6

Rail Systems The backbone of any ergonomic material handling system Ingersoll Rand offers: Ceiling-supported workstation bridge cranes Freestanding workstation bridge cranes Monorails Ingersoll Rand Rail Systems are now MMA-Certified.

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Ergonomic Handling Systems-7

Zimmerman Series Rail Systems Ceiling-supported workstation bridge cranes: Hanger assembly I deal for high-volume production environments with limited floor space apable of mounting C parallel or perpendicular to overhead support steel Safety cable assembly rovide rectangular P coverage for a single workstation, or an entire assembly line with multiple bridge cranes Support steel Runway Bridge crane Freestanding workstation bridge cranes: loor supported to eliminate F the need for overhead support structure Custom-designed structures available to meet special applications vailable in 1/4, 1/2,...

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Ergonomic Handling Systems-8

Zimmerman Series Rail Systems Profiles: Quality steel, aluminum, and stainless steel rail systems Ingersoll Rand rails are available in three different materials and five different sizes to meet your specific material handling needs. The enclosed rail systems design reduces the accumulation of dirt and grime on the internal rolling surfaces, thus reducing rolling effort. The Ingersoll Rand Rail Systems Lightweight and ergonomic — Less than 1 percent rolling resistance Precision running surface — Aluminum, steel, and stainless steel available ow MMA Certified — Certified by the Monorail Manufacturers...

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Ergonomic Handling Systems-9

Zimmerman Series Rail Systems Pivoting hanger Components: Safety first The primary and vital concern of Ingersoll Rand is safety. Safety cable Deflection — Ingersoll Rand rail is designed to not exceed 1/450 of span, in accordance with ANSI B30.11 monorail and underhung cranes afety cables — We require the use of safety cables at all moving (hanger S and end-truck) suspension points Redundant end stops — Available for extra safety Load ratings — Clearly marked on both sides of bridge cranes afety factor — All hardware components are rated at a 5 to 1 safety factor S based on meticulous tests...

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Ergonomic Handling Systems-10

Zimmerman Series Rail Systems Accessories: Power supply TOP VIEW Air bracket assembly Air supply kits: Available in both 3/8" and 1/2" to fit application needs Includes filter regulator to ensure clean regulated air supply Provides complete utilization of the bridge and runway system Pipe fittings Electrical supply kits: Pre-coil hose SIDE VIEW vailable with or A without flat conductor cable Wire rope clamps Thimbles Shut-off valve S ecured to rail system eliminating interference with operator Straight hose assembly Air regulator and gauge assembly Additional accessories: Assorted load trolleys...

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Ergonomic Handling Systems-11

Zimmerman Series Rail Systems Additional resources: The Assembly Configuration Engine (ACE) ACE is extremely flexible, enabling you to quote projects in a variety of ways. You can use ACE as a simple, guided selling tool to automatically configure systems based on relatively few inputs, or you can put it to use as a fully customized system with multiple options that you pick and choose. Quoting with the tool is simply a matter of selecting the type of rail system(s) needed, entering customer requirements, choosing accessories and parts, then inputting customer information for the proposal. It’s...

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Ergonomic Handling Systems-12

Jib Cranes Solutions for compact workstations Ingersoll Rand offers: 220° or 360° rotation Floor or wall mount Standard or low profile Capacities to 2,000 lb

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All INGERSOLL RAND catalogs and technical brochures

  1. Fulcrum Winches

    12  Pages

  2. Manual Hoists

    20  Pages

  3. ELK Series

    20  Pages

  4. Winch & Hoist

    8  Pages

  5. W5001 SERIES

    6  Pages

  6. W7150

    6  Pages

  7. Arm Systems

    8  Pages

  8. RT Series

    1  Page

  9. Rail Systems

    6  Pages

  10. Jib crane

    7  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.