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Super Catalog - Turning Products - 366 Pages
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■ INSERT SELECTION BY WORKPIECE MATERIALS
■ Recommended cutting parameters
Insert style Application
n : Ngative inserts
p : Positive inserts
f : Finishing m : Medium r : Roughing
Depth of eut (inches)
Workpiece, stability and machine condition
-Best: no scale, no interruption, good rigidity -Normal: a little scale, a little interruption, good rigidity -Poor: heavy scale, severe interruptions, poor rigidity
First and second choice Grade, Chipbreaker, Cutting speed in sfm & Feed rate in ipr
t t t
0.15% Carbon Steel
(150 BHN)
0.45% Carbon Steel
(180 - 200BHN)
0.55% Carbon Steel
(200 - 220BHN)
F
~.04
Best
1
PV3010
SF
1558
.005
PV3010
FG
1164
.006
PV3010
FG
1082
.006
2
CT3000
SF
1410
.005
TT1500
FG
1115
.006
TT1500
FG
1033
.006
.04~.10
Best
1
TT5100
ML
1082
.008
TT1500
MP
1082
.012
TT1500
MP
1000
.012
2
TT3500
ML
1378
.008
TT3500
MP
984
.012
TT3500
MP
918
.012
Normal
1
TT5100
MP
1033
.009
TT1500
MC
1017
.012
TT1500
MC
951
.012
2
TT3500
MP
1312
.009
TT3500
MC
918
.012
TT3500
MC
853
.012
Poor
1
TT8020
MT
771
.009
KT450
RT
558
.013
KT450
RT
525
.013
2
.10~.16
Best
1
TT5100
MT
984
.011
TT1500
MT
1017
.014
TT1500
MT
951
.014
2
TT3500
MT
1263
.011
TT3500
MT
918
.014
TT3500
MT
853
.014
Normal
1
TT5100
MT
935
.011
TT3500
MT
918
.014
TT3500
MT
853
.014
2
TT3500
MT
1214
.011
TT3500
MG-
869
.016
TT3500
MG-
804
.016
Poor
1
TT8020
MT
705
.009
KT450
RT
558
.014
KT450
RT
525
.014
2
.16~.28
Normal
1
TT5100
RT
754
.018
TT3500
RT
853
.022
TT3500
RT
787
.022
2
TT3500
RT
1050
.018
TT1500
RT
951
.022
TT1500
RT
886
.022
Poor
1
TT8020
RT
590
.014
KT450
RT
525
.018
KT450
RT
476
.018
2
.28~
Normal
1
TT5100
RH
689
.022
TT3500
RH
804
.028
TT3500
RH
738
.028
2
Poor
1
TT8020
RH
541
.018
KT450
RH
492
.022
KT450
RH
459
.022
2
~.04
Best
1
PV3010
FG
1558
.005
PV3010
FG
1164
.006
PV3010
FG
1082
.006
2
CT3000
FG
1378
.005
CT3000
FG
1033
.006
CT3000
FG
968
.006
.04~.14
Best
1
TT5100
MT
935
.007
TT1500
MT
1017
.008
TT1500
MT
935
.008
2
TT3500
MT
1214
.007
TT3500
MT
918
.008
TT3500
MT
836
.008
Normal
1
TT5100
MT
902
.007
TT3500
MT
918
.008
TT3500
MT
836
.008
2
TT3500
MT
1148
.007
TT5100
MT
705
.008
TT5100
MT
640
.008
Poor
1
TT8020
MT
722
.007
KT450
MT
574
.008
KT450
MT
525
.008
2
M
R
F
M
T27
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■ USER GUIDE - INSERT FAILURE TROUBLE SHOOTING Cause Excessive cutting speed or feed rate (alloy steel and over 0.3% carbon steel)ՕWorkpiece... -
P. 23
Solution Reduce cutting speed or feed rate or use more wear resistant grade > Օ Use coolant > Use more positive rake geometry > Օ... -
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■ USER GUIDE - INSERT GEOMETRY BY WORKPIECE SHAPE Workpiece Shapes Cutting Edge Strength Chipbreaker RecommendationIn Medium to Rough Machining... -
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