Background
BMW is an exacting customer that uses its knowledge base to build a reputation as a quality automotive manufacturer. When ordering bumpers and fender modules from Plastic Omnium’s plant in Duncan, South Carolina, BMW wants to know everything about the parts including the vehicle identification
number, build labels, color and even torque applied to the headlamp screw. And if there is a problem with the bumper, such as color, BMW wants to know the jig number, paint code and other details so it can track down owners.
To accomplish this, Plastic Omnium automation engineer Alan Cannon chose the InduSoft Web Studio
software for use in a production control and tracking system. Cannon had to collect data from multiple sources (i.e. 16 different Allen-Bradley programmable controllers on the factory floor, N-Tron, TekLogix Workabout Pro handheld scanners and a wireless system from Cisco). Then, he had to integrate the
InduSoft Web Studio:
• Chosen for its rapid learning curve and distinct design standards.
• Simplifies parts production management by multiple database connections that are flexible to meet your needs.
• Reduces human errors by reading 120 data points every 90 seconds.
• Can be deployed to any supported
Microsoft operating system including HP servers, wireless handheld scanners and thin client terminals.
• Is a proven technology and has been working for Plastic Omnium since 2006.
• Boosts Plastic Omnium’s
confidence in providing BMW a seamless supply chain.
The BMW X5 E70 sports activity vehicle is produced in Spartanburg, SC, using fender, bumper and trim parts assembled by Plastic Omnium in Duncan, SC.
