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More application-examples for long travel applications visit our homepage at: www.igus.
Technical data - long travels
Travel max 400 m (800 m)
Travel speed max 10 m/s
Travel acceleration max dependent on calculation, can be 50 m/s2 and more
Fill weight maximum dependent on calculation, can be 70 kg/m and more
Service life
We offer service life calculations for your application based on our extensive gliding application experience.
As developers of polymer plain bearings, we possess vast material behavior knowledge which we apply
to the development of E-Chains® as well. Units with 200 m travels have been in operation for 8 years with
minimum maintenance. Units up
to 60 m travels have been in
operation for 12 years with almost
no maintenance. (Please consult
igus® for references and calculations
for your project.) The maintenance-
free aspects of igus® EChainSystems
® over long periods
and under rough operating
conditions is often the deciding
factor in choosing igus®. Our
system guarantee (depends on
the application) provides additional
peace of mind.
Calculation
Comprehensive tests place us in the position of
knowing our products precisely. Important factors
in these tests are: Push-pull forces under both
ambient and extreme temperatures Humidity
and dirt Friction values of the polymers, alone
and against various glide surfaces Behavior of
electrical conduits under push-pull conditions
Behavior of hydraulic and media hoses under pushpull
conditions Service life, and noise generation.
If we cannot in fact calculate your application
based on these factors, we will perform a
practical test for you in our laboratory. Please
consult igus®.
Technical environment
Long travel applications using igus® E-Chains® run in water, in dirt, in the tropics, in explosion risk areas
(with special design features) and many other conditions. Guide troughs can be supplied in corrosion-free
materials. You will find more details in the Technical Environment section of this chapter.
E4 in a pre-cast concrete plant
with dust and concrete sediment
Automated storage/retrieval system with System E2 and
Chainflex® cables - travels up to 80 m and speed of 4,5 m/s
Special properties
Long travel applications
E-Chains® that are nested
be used in gliding applications.
This type of installation
often used when there
restriction. Guide troughs
special wall heights are necessary.
E-Chains® running
side, or in a "multiband"
can also be used in gliding applications.
Higher fill weights
require special guide
which can be delivered
from stock or on short notice.
have also developed
parts for unconventional
involving large hoses
applications.
Nested, gliding E-Chains
"Multiband" E-Chain®
Large hose elements
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