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Programs with Air Cylinders and Solutions
Air cylinders use air, which is a compressible fluid. Accordingly, air cylinders present several
problems such as difficulty controlling the speed accurately and the cylinder operation being affected
by the load. ROBO Cylinders offer many ways to solve these problems associated with air
cylinders. Sample solutions are explained below.
ROBO Cylinder General Catalog
Problem with air cylinders Solution offered by ROBO Cylinders
Positioning operation
Desired target positions can be set with
ease. Position alignment, setup change and
other tasks are also easy.
Difficult to adjust acceleration/
deceleration
Overshooting during downward movement or
large shock at higher speed may damage the
work.
Acceleration/deceleration
adjustment
Acceleration/deceleration can be set in fine
steps to suppress shock and eliminate the
possibility of work damage.
Speed
change
during
movement
Positioning
operation
Difficult to perform positioning to multiple points
Movement between two points is the mainstream
pattern of positioning operation with air cylinders.
If the number of stopping points is increased to
three or more, a special mechanism must be
provided. Even with a special mechanism, the
number of positioning points is still limited.
Speed/
acceleration
adjustment
Difficult to fine-tune speed
Since fine-tuning of speed is difficult, the
speed may be increased excessively to damage
the work, or decreased excessively to
affect the tact time.
Fine-tuning of speed
Speed can be finely adjusted in 1-mm/s
steps. This eliminates the possibility of work
damage and also minimizes the tact time.
Difficult to change speed during
movement
Changing speed is difficult during movement.
Speed is also not stable.
Speed change during movement
Speed can be changed easily during movement.
Since ROBO Cylinders adopt servo
control by means of motor/ball screw drive,
travel speed can be kept constant.
Push-motion
operation
Works cannot be pushed properly
If the push force is too strong, the work may
be damaged. Lowering the push speed to
prevent damage will affect the tact time.
Push-motion operation
The speed is reduced before the actuator
contacts the work, and the push force can
be adjusted easily.
Push force cannot be adjusted
properly
Push force must be adjusted constantly using
a regulator (reducing valve), etc., and the
adjusted force still fluctuates.
Push force adjustment
Push force can be adjusted easily using
position data, and the adjusted push
force remains constant.
Zone output
A sensor is needed to issue an
output signal
To issue an output signal, a sensor must
be installed at the desired position and the
signal must be turned ON/OFF.
Zone output
An area signal can be output through easy
setting without using a sensor. (This signal
can be used to prevent contact and for various
other purposes.)
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