accumulation roller conveyor - HYTROL - (Version JPG) - Page n° 2 - PDF Catalogue | Technical Documentation

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199-CREZD

Standard Specifications

•

Model


	EZLOGIC® ZONE CONTROLLER-Located in each zone (Retro-Reflective). NEMA
	1, 2, IP 62. UL Approved

BED-Roller bed with 1.9 in. dia. x 9 ga. unplated rollers spaced every 4 or 6 in. Tread rollers mounted in 3-1/2 in. x 7 ga. formed channel on side opposite chain guard and 4-3/4 in. x 7 ga. formed channel on chain guard side. Bolted together with butt couplings.

DRIVE CHAIN-No. 40 roller-to-roller.

CHAIN GUARD-Formed steel guards totally enclose drive chains.

EZDrive™ System-Shaft mounted gearmotor located near center of each zone. 1/3 HP - 3 PH 60 Hz. Totally enclosed fan cooled. 230/460 V (specify voltage). Includes EZDrive™ Disconnect Panel. Power is distributed zone to zone through pluggable cordsets. Power is connected from the starter box to the motor via "SO" type cord. Please contact factory if local code requires other than the standard power distribution techniques described.

ACCUMULATION ZONES-4 in. roller centers, 32 in. to 120 in. on 4 in. increments. 6 in. centers, 30 in. to 120 in. on 6 in. increments. Frame length changes with zone length.

IOP-Provides 27VDC, 100 watt power for EZLogic® accumulation system -contains slots for 4 input/output boards. Should be located near disconnect panel. See chart for maximum quantity of zones. Requires 120VAC or 230VAC single phase input.

CONVEYING SPEED-Constant 35 FPM.

CAPACITY-Maximum load per linear foot of conveyor 150 lbs. with supports on 10 ft. centers, 250 lbs. per ft. with supports on 5 ft. centers. Not to exceed 1000 lbs per zone. Zones longer than 6 ft. may require an additional floor support depending on product load.

FLOOR SUPPORTS-Now supplied as optional equipment.


DISCONNECT PANEL	230V	460V
DISCONNECT PANEL	3 Ph. 60 Hz	3 Ph. 60 Hz
SINGLE OUTPUT	1-8 ZONES	1-15 ZONES
DUAL OUTPUT	9-16 ZONES	16-22 ZONES

- EZLOGIC» ZONE CONTROLLER

-IOP

-INFEEDEYE


	-s»	-a
1

t Note: Infeed Wake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable.

^ZONE GEAR/*

^-EZDRIVE™ ZONE STARTER BOX -SINGLE OUTPUT DISCONNECT PANEL

.EZLOGIC» ZONE CONTROLLER

-IOP

-INFEEDEYE

f3-

EZDRIVE™ ZONE STARTER BOX

DUAL OUTPUT DISCONNECT PANEL (MUST BE LOCATED ATTHE CENTER OF CONVEYOR)

RH CHAIN GUARD (STANDARD)

EZLOGIC® ACCUMULATION SYSTEM

Hytrol's EZLogic®, or "Electronic Zero-pressure Logic" Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic® Accumulation System provides many features including:

Zero-Pressure Accumulation of Product

Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required.

Dynamic Zone Allocation - Automatically adjusts the conveyor's zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility.

Sleep Feature - Stops tread rollers from turning when no product is present, reducing noise, reducing energy consumption and extending roller bearing life.

Unloading Zone Feature - Zone On Delay - Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck.

Loading Zone Feature - Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

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LH CHAIN GUARD

• Optional Equipment

FLOOR SUPPORTS-MS Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MS-6 support.

CONVEYING SPEED-Other constant and variable speeds. NOTE: Capacity affected with speed change.

UNDERSIDE MOUNTED DRIVE-Minimum elevation top of rollers-17 in.

POLY-TIER SUPPORTS-36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied.

CEILING HANGERS-5/8 in. dia. x 8 ft. long unplated rods fully threaded. Other lengths and galvanized rods available.

EZDrive™ System:

• Variable Frequency Drive-for adjusting conveying speed or adjusting acceleration and deceleration time.

• Soft Start Box-for adjusting acceleration and deceleration time.

EZLogic® - See EZLogic® Components Page.


	ROLLERS SET LOW-Tread rollers mounted in 4-3/4 in. x 7 ga. formed steel
	channel frame to form 1-1/4 in. high guard rails


	GUARD RAILS-Adjustable Universal Channel Guard Rail, (both sides) fixed
	channel (both sides) or angle (one side)

Hytrol Conveyor Catalog #589 Effective July 2007

accumulation roller conveyor - HYTROL - #2

Conveyor, Sorter, Accumulation conveyor, Belt conveyor, Gravity roller conveyor