Tooling Selector Guide
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Enriching lives through innovation Advanced Materials From design to parts manufacturing

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A global partner As a global partner and innovator working in close collaboration with all major industries using tooling solutions : we offer our customers a unique and broad range of systems for the production of master models / plugs, PU casting and prototyping systems, two-component epoxy systems for the production of molds and tools combined with a strong technical support. This comprehensive range is used throughout the world’s manufacturing industries but particularly in the automotive, aerospace, marine, wind energy, as well as foundry. We deliver more than just products Our process...

Solutions for standard tooling Flexibility, toughness and durability Our broad range of tooling solutions offers consistent product performance characteristics. Your molds, tools, prototypes and small series productions will exhibit outstanding life time and performance being therefore of utmost cost efficiency. Seamless modeling pastes (SMP) Gelcoats and coupling coats Laminating systems and pastes Casting systems Prototyping and small series production systems 1 Seamless modeling paste (SMP) 2 Casting system 3 Composite tooling 1 4 2 3

Solutions for composite tooling Cost efficiency, performance and durability Our specific tooling solutions for composite helps the design engineers to combine materials and tool making techniques for cost-effective performance, increased design flexibility and easy handling. Seamless modeling pastes (SMP) Laminating resins and gelcoats > urface quality S > imensional stability D > ow dust L > ensity : 0.5 to 1.0 D > o bond lines N > ightness and stiffness L > asy and fast processing E > T precure and demolding R > edium to high temperature resistance M > urable molds D RenPaste® 4601-1...

Systems for the production of master models / plugs Seamless modeling pastes (machine applied) Modeling pastes (hand applied) ■ Selected and recommended products for COMPOSITE TOOLING

* Temperature resistance after post cure cycle

2-components epoxy systems for the production of molds / tools Gelcoats Product designation Hardener Mix ratio Color Density Conditions Pot life Deflection temperature* Key characteristics / applications 250 ml, 25°C Norm ISO 75 Unit pbw g/cm³ min °C RenGel® SW 10 Ren® HY 2404 Ren® HY 5159 100 : 10 100 : 8 white 1.5 1.5 20 60 60 - 80 easily machinable, polishable, low odor / working molds (ceramic), negatives, models, jigs RenGel® SW 419-1 Ren® HV 2419 100 : 13 black 2.3 15 - 20 60 - 70 high compressive strength, abrasion resistant / metal-forming tools, foundry patterns, general model...

Laminating systems Product designation Hardener Mix ratio Color Density Conditions Pot life Deflection temperature* Key characteristics / applications 500 ml, 25°C Norm ISO 75 Unit pbw g/cm³ min °C RenLam® CY 219 Ren® HY 5160 Ren® HY 5161 Ren® HY 5162 100 : 50 100 : 50 100 : 50 pale yellow 1.1 1.1 1.1 80 40 20 45 - 60 transparent, tack free with adjustable reactivity, room temperature curing / laminates and backfilling with a variety of fillers RenLam® M-1 Ren® HY 956 100 : 20 pale yellow 1.1 30 50 transparent, room temperature curing, good impregnation / laminates and backfilling with a...

PU casting and prototyping systems Net-size casting Product designation Density Mix ratio Conditions Pot life Recommended cure schedule Compressive strength Compressive modulus Hardness Deflection temperature* 3 kg, 25°C Norm ISO 604 ISO 604 ISO 868 ISO 75 MPa MPa Shore D °C 7 days at 20 - 25°C or 14 h at 40°C 85 - 90 3 000 D 80 75 - 80 40 - 50 7 days at 20 - 25°C or 14 h at 40°C 90 - 95 9 500 D 85 75 - 80 Pot life Hardness Deflection temperature* Demolding time Key characteristics ISO 868 ISO 75 Unit g/cm³ pbw min RenCast® 5146 Polyol / RenCast® 5146 Isocyanate 1.2 100 : 80 30 - 40...

Abrasion and impact resistant parts (DeDDM-free polyurea) / Foundry applications Casting systems

Parts in minutes® – rapid prototyping Product designation Color Density Mix ratio Tensile strength g/cm³ pbw MPa Conditions Norm ISO 527 Unit RenPIM® 5213-1 Polyol / RenPIM® 5213-1 Isocyanate brown / cream 1.2 100 : 65 35 - 40 RenPIM® 5215 Polyol / RenPIM® 5215 Isocyanate black 1.2 100 : 80 30 - 40 RenPIM® 5216 Polyol / RenPIM® 5216 Isocyanate translucent 1.2 100 : 80 30 - 35 RenPIM® 5217 Polyol / RenPIM® 5217 Isocyanate black 1.2 100 : 80 35 - 40 RenPIM® 5218 Polyol / RenPIM® 5218 Isocyanate black 1.2 100 : 80 40 - 45 RenPIM® 5219 Polyol / RenPIM® 5219 Isocyanate white 1.2 100 : 80 60 - 70...

With customer intimacy We market a unique product portfolio and a broad range of forward-looking solutions for our customers. Customers and partners benefit from an advanced level of service in: > product development and quality > product trials in-house and with customers > customer seminars and training > trouble-shooting and problem-solving With innovation Every day, all over the world, our Technical Competence centers engage in intensive research and development focusing on one goal : to deliver innovative solutions by working hand-in-hand with our business partners. Together through a...

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Huntsman Advanced Materials Our Advanced Materials division is a leading global chemical solutions provider with a long heritage of pioneering technologically advanced epoxy, acrylic and polyurethanebased polymer products. Our capabilities in high-performance adhesives and composites, delivered by more than 2 300 associates, serve over 3 000 global customers with innovative, tailor-made solutions and more than 1 500 products which address global engineering challenges. Global presence – 13 manufacturing sites For more information www.huntsman.com/advanced_materials...