EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM
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EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM - 1

Experience real capacity control and energy savings with HydroCOM

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EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM - 2

How much control do you really have when it comes to capacity control? You have many options available to you for controlling capacity for your reciprocating compressor. HydroCOM, however, achieves best results in terms of speed, energy savings and accuracy. Some questions you should ask yourself about your existing control system: Economical aspects Process issues Does my control system waste Does my control system react quickly energy like a bypass valve? enough and does it precisely control all required pressure levels, flow Control range Does my control system have large rates or other...

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EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM - 3

HydroCOM: A wise investment for efficient capacity control HydroCOM is an efficient, stepless, dynamic and fully-automated control system. It saves money due to excellent controllability and by significantly improving performance and pays for itself within a short period of time. Is HydroCOM right for my compressor? tion valves are actuated hydraulically resulting in a stable stepless control Yes, if you want to lower your energy and capital costs. HydroCOM capacity control follows an intelligent concept: just the gas flaring and complying with over a broad control range from environmental...

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EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM - 4

The heart of HydroCOM: smart actuators © HOERBIGER Compression Technology Electric housing HydroCOM unloader Microprocessors inside the electric The motion of the HydroCOM unloader housings handle the fast and precise is controlled by the hydraulic pressure actuator timing. When installing the applied in the valve housing. actuator only power supply and bus cables have to be electrically connected. 2 5 Suction valve The HOERBIGER plate or ring type Valve housing suction valve with non-metallic sealing At full load gas is compressed during The valve housing is the “hydraulic elements ensures...

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EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM - 6

HydroCOM supports complete systems integration Clear system interfaces allow easy and straight forward integration of compressor and HydroCOM. Modular system design Monitoring with HydroCOM Due to its modular design HydroCOM Embedded temperature monitoring is easy to integrate into both existing of suction valve covers allows insight into compressor conditions such as Process control tasks are implemented ­leaking valves. in a DCS or a loop controller. In a control panel the HydroCOM Monitor and protect your compres- “­ ompressor Interface Unit” (CIU) C sor with RecipCOM, our machinery c ­...

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EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM - 7

HydroCOM’s many success stories Many users worldwide take advantage of the outstanding performance of HydroCOM. Over 660 HydroCOM installations are achieving significant advantages over other systems. HydroCOM installations are found in many industrial applications including: Chemical plants Neuman & Esser / Chemical /Clorine electrolysis Ariel / Gas turbine plant Dresser Rand / Refining / Hydrodesulfurization /HDS) Borsig / Natural gas storage Kobelco / Refining / Residue desulfurization (RDS) Thomassen / Refining / Hydrotreating Gas transport and storages Gas turbine plants HydroCOM’s...

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EXPERIENCE REAL CAPACITY CONTROL AND ENERGY SAVINGS WITH HYDROCOM - 8

The benefits of HydroCOM at a glance Reduce energy and CO2 emission costs Reduces capital costs for multistage compressors Control capacity with fast, stepless precision from 10%* to 100% Stabilize line conditions under dynamic control Standardised components for highest reliability Integrate easily into your plant control system Upgrade your existing compressors easily *) depends on application More than 660 HydroCOMs have been successfully installed – benefit from our experience (0...) 10*…100% *depends on application 160 bar / 2320 psi 120° C / 220° F 1200 rpm yes yes non-metallic plate...

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