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Handler® 125
115 VAC, Single-Phase Wire Welding Packages
The Handler 125 is a rugged constant-voltage DC
welder with built-in wire feeder, that operates off
115-volt household current. It comes ready to weld,
without shielding gas, using .030–.035 in. (0.8–0.9 mm)
self-shielding flux cored wire. This is a great unit for
outdoor applications when shielding gas could be
blown away. Welds up to 3/16 in. steel with fluxcored
wire.
For greater versatility, install an optional MIG
Conversion Kit. Unit with kit installed can weld with
.023– .030 in. (0.6 – 0.8 mm) solid wire and gas
shielding. Use C-25 gas (75% Argon/25% CO2) on
22 gauge –1/8 in. steel for a cleaner weld with less
spatter. Use Tri-Mix gas and stainless wire for
welding on 16 –12 ga. stainless steel.
Comes Complete With:
Comfortable H-9B gun, 8 ft. (2.4 m) with liner for
.023 –.035 in. (0.6 – 0.9 mm) diameter wire
.030 in. (0.8 mm) contact tips
Work clamp and cable
Sample spool of .030 in. (0.8 mm) self-shielding
flux cored wire
Spool shaft to accommodate 4 in. spools.
(Optional hub kit available for 8 in. spools.)
Power cord with plug
Weld set-up chart
Owner’s manual with parts lists, installation,
operation, maintenance and wire welding guidelines
Applications
Farm/Home Light Maintenance
Light Fabrication and Repair
PROCESSES
Flux Cored (FCAW) Welding
MIG (GMAW) Welding
(with optional MIG Kit)
Rated Output
90 A, 19 VDC,
at 20% Duty Cycle
63 A, 21 VDC
at 20% Duty Cycle*
Max. Open-
Circuit Voltage
29 V
Wire Feed
Speed Range
0–415 IPM (0–11 MPM)
0–500 IPM (0–13 MPM)
at no load
Current
Range
30 – 125 A
Amps Input at Rated Output, 60 Hz, 1-Phase
115 V KVA KW
20 2.9 2.5
15* 2.2* 1.77*
Dimensions
H: 16-7/8 in. (429 mm)
W: 9-7/8 in. (251 mm)
D: 12-1/8 in. (308 mm)
Net
Weight
50 lb
(22.7 kg)
SPECIFICATIONS (SUBJECT TO CHANGE WITHOUT NOTICE.)
FEATURES BENEFITS
Allows you to weld up to 3/16 in. steel with flux cored wire.
Provides a broader operating window for each wire, with quick and easy adjustment for different thicknesses and joints.
Eases use and excellent safety feature which makes wire electrically “cold” until trigger is pulled.
Positive feed with adjustable tension plus easy accessibility to thread new wire.
Makes it easy to change from one wire size to another. One knurled groove for .030–.035 in. (0.8–0.9 mm) wire, and one
smooth groove for .023/.025 in. (0.6 mm) wire.
Protects unit against current overload.
Protects power transformer to ensure reliability.
Protects wire feed system from overload, no fuses to change or circuit breaker buttons to reset.
Easy-to-install MIG Conversion Kit available.
Five-year warranty on transformers, three years on electronics (drive motors, rectifiers) and one year on guns.
Broad output range of 30 – 125 A
Four output voltage settings with
wire feed speed tracking
Built-in contactor
Durable feed head with quick-release
drive roll tension lever
Dual-groove quick-change drive roll
Short circuit protection
Self-resetting thermal overload
Self-resetting motor protection
Upgradeable for welding with gas
Hobart's 5/3/1 Industrial Warranty
211764
April 2009
* Certified to both the Canadian and U.S. Standards for welding equipment.
Hobart Welders An Illinois Tool Works Company
Hobart Retail Sales Phone 800-332-3281 FAX 937-332-4161
U.S. Distributor Sales Phone 920-735-4576 FAX 800-637-2315
Canadian Sales Phone 888-489-9353 FAX 519-421-0480
International Sales Phone 920-735-4509 FAX 920-735-4125
Web Site HobartWelders.com
*CSA rating.
Handler 125
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