Catalogs >
MOLDINO Tool Engineering Europe GmbH >
Radius Mill : ASR Multi-flutes type

Radius Mill : ASR Multi-flutes type
16Pages

Catalog excerpts

Radius Mill : ASR Multi-flutes type Grade for processing high-hardness materials Grade for processing stainless-steel materials General purpose for steel Cutting innovation Introducing new JP / JM / GX coating Ultra-high efficiency 20 These cutting tools can withstand the maximum 20m/min or more. cutting feed rate of the latest machining equipment. Introducing ultra-low force inserts!

Open the catalog to page 1

WHVU^Cffll fSi§) Grades map (First recommendation) MB'JWSi^ Work Hardness Mild Steels Carbon steel j Carbon steel (200HB or less) Alloy steel j Alloy steel Hardened Steels Hardened Steels Pre-Harden Steels Stainless Steel Cast Iron Speed perflute tJJriSgi (m) Cutting length

Open the catalog to page 2

Radius Mill : ASR Multi-flutes type Grade for processing high-hardness materials Features Oxidation temperature Uses JP coating optimized for processing high-hardness materials, with higher layer hardness and improved oxidation resistance. Cemented carbide material use the micro-grained carbide which is most suitable for high hardness material cutting, and the material improves wear resistance and chipping resistance. Strong fields Hardened steels (50-60HRC) : SKD11, SKD61, SKH, and SUS420 type etc. Cutting evaluation results Wear graph after cutting SKD11 (60 HRC) Cutting Conditions Holder...

Open the catalog to page 3

Straight Shank Type Fig.2(7'V^— tivVfS) Undercut type Item Code Diameter Overall length Shank diameter Below neck Shank length Ep:HSpfiXST'f o •:Stocked Items. ^i/D.myS.)lr$'(y Modular Mill Type Item Code [Note] When Sisi and 5is2(P6) are used together as set, these is no interference. •Ep:H8p|EISfi]~P~3~° ]J Do not apply lubricants such as grease, etc to the "contact faces" and •:Stocked Items. "modular screws" of the "modular mill", "special shanks" and "special arbor".

Open the catalog to page 4

Radius Mill: ASR Multi-flutes type Bore Type Item Code Diameter Height Internal diameter •Ep:HSpfiXST'fo •:Stocked Items. [5£)S] T—nfRfyVtettMlstthjc [Note] Arbor screw is not included. fflffl^fVtt—h Inserts Standard shape With breaker Spiral shape

Open the catalog to page 5

Special Shanks for Modular Mills Carbide Shank [Note] ®When^2 andSSi (P4) are used together as a set, there is no interference. ©Commercial milling chucks or shrink-fit holders can be used. ®For the 040 size, it is recommended that the protrusion length be 200mm or less. Steel Shank ASM'Z? (If :>—IO A type (Tapered neck) Item Code [Note]®Commercial milling chucks can be used. Steel Shank Item Code ffiMOrfiBECS-'JVi^wiJCTGffl. [NotelCDCommercial milling chucks can be used. • EP : W&t&KtibTt, •: Stocked Items. ■ ASR&Jj^'Cy fSilfct ASR Multi-flutes type position ftsKs ra ur, wtez mmmi tm\^>...

Open the catalog to page 6

Radius Mill: ASR Multi-flutes type Modular Mill Arbor Bore Type Arbor v vi id i UOM ly LIIC u i CII uui IWI inuuuiai IIIIIIO, ut;it;i 11 in it; u it; |_II uocoon ly owi IUILIWI IO I I I I I I I I I I I I I using the standard cutting conditions table as a general guide. If vibrations are a MEP : SS&QMgiVt „ No Mark : Manufactured upon request only. concern due to the processing conditions, adjust conditions by 1. reducing cutting depth (ap) or 2. reducing per-flute feed rate (ft).

Open the catalog to page 7

Ultra-low force inserts LF Type • Shows its power on low-rigidity work materials or when doing rough machining with BT30 to BT40 small M/Cs. • Sharp and spiral cutting edge provides ultra-low cutting force. -Cutting force in z-axis direction reduced by 25%! Enables high-feed-rate machining even on low-rigidity work materials. Ideal for cutting stainless steel such as SUS304. SQSISft Cutting Conditions fz=0.8mm/t(— ft&ftQWi) (Cutting per flute) When setting the definition of blade tip shape for programming, please refer to the approximate R in the diagram below. [/im]...

Open the catalog to page 8

Radius Mill : ASR Multi-flutes type Overhang and Application Area 1for BT40 2 Flutes (Steel Shank) (Carbide Shank)

Open the catalog to page 9

Radius Mill : ASR Multi-flutes type - 10

for Overhang and Application Area 2 BT50 3 Flutes

Open the catalog to page 10

Radius Mill : ASR Multi-flutes type - 11

Radius Mill: ASR Multi-flutes type Recommended Cutting Conditions for Straight Shank Type

Open the catalog to page 11

Radius Mill : ASR Multi-flutes type - 12

Recommended Cutting Conditions for Modular Carbide Shank Type material types. Cutter diameter Overhang ratio Pre-Harden Steels Pre-Harden Steels Pre-Harden Steels Pre-Harden Steels Stainless Steels

Open the catalog to page 12

Radius Mill : ASR Multi-flutes type - 13

Radius Mill: ASR Multi-flutes type I tP^WEOISlffi(D TltV7—Recommended Cutting Conditions for Bore Type E^^^ material types. Cutter diameter Overhang ratio Pre-Harden Steels Alloyl steels Pre-Harden Steels Alloyl steels Pre-Harden Steels Alloyl steels Pre-Harden Steels Alloyl steels

Open the catalog to page 13

Radius Mill : ASR Multi-flutes type - 14

I^^WSO^ff (D tRj7—Recommended Cutting Conditions for Bore Type [Note] ©Use the appropriate coolant for the work material and machining shape. ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. ©This table shows the general conditions for shoulder milling. The conditions should be adjusted according to the machine rigidity, tooling, condition of object to be milled, etc. In particular, when performing shoulder milling in combination with slotting or machining of cutting widths close to...

Open the catalog to page 14

Radius Mill : ASR Multi-flutes type - 15

Radius Mill: ASR Multi-flutes type ^ff [BT30E9J23~Standard cutting conditions for LF type inserts (BT30 modular type) Applicable cutter tiDillilft [BT40EVl?—$47] Standard cutting conditions for LF type inserts (BT40 modular type Cutter diameter Stainless Steels

Open the catalog to page 15

Radius Mill : ASR Multi-flutes type - 16

jniJIU/i:35?lti©P"(7~3~° Note: Comments from actual users. K^I^CDT1—^M^IiU^ftn^cD—$IJ"c?lS"o ^Drawings, data in tables, etc. are examples of test result: 1. Cautions regarding handling (1) When removing the tool from the case (package), be careful not to drop it on your foot or drop it onto the tips of your bare fingers. (2) When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands. 2. Cautions regarding mounting (1) When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the arbor,...

Open the catalog to page 16