Group: HITACHI
Catalog excerpts
NEW PRODUCT NEWS Pat. No. No.1205 3317490 US6413023B1 EP1075889 ASRT Radius Mill With Three Corners Grade for processing high-hardness materials Grade for processing stainless-steel materials General purpose for steel Cutting innovation Introducing new JP / JM / GX coating Ultra-high efficiency GX2140 JM4060 JP4005 Tough cutting edge Low cutting force Standard Low cutting force and toughness!! ZH Breaker
Open the catalog to page 1WHVU^Cffll fSi§) Grades map (First recommendation) Mild Steels Carbon steel j Carbon steel (200HB or less) Alloy steel j Alloy steel Hardened Steels Hardened Steels Pre-Harden Steels Stainless Steel Cast Iron • Chipping and Welding resistance are improved by using a-Al203with smooth surface. As a result, the stable cutting performance has an effect. •Machining efficiency is improved for high-speed,high-feed-rate rough machining by using the hard-layer with fine columnar structure. • Exhibits superior wear resistance when cutting mild steel, carbon steel, alloy steel and tool steel use with...
Open the catalog to page 2ASRT Radius Mill With Three Corners • Uses JP coating optimized for processing high-hardness materials, with higher layer hardness and improved oxidation resistance. • Cemented carbide material use the micro-grained carbide which is most suitable for high hardness material cutting, and the material improves wear resistance and chipping resistance. • Hardened steels (50-60HRC) : SKD11, SKD61, SKH, and SUS420 type etc. Cutting evaluation results SKDl 1 (6OHRC)C0WH!|K|8jigS Wear graph after cutting SKD11 (60HRC) SUS420S (50HRC)CDt3HKSt1SS Wear graph after cutting SUS420 type (50 HRC) Cutting...
Open the catalog to page 3Straight Shank Type Item Code Diameter Overall length Shank diameter Below neck Shank length EP : gSpSXST'^o • : Stoked Items. Modular Type Item Code ?aVto • : Stoked Items. □ T*^o No mark : Manufactured upon request only. [Note] Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "special shanks" and "special arbor". Bore Type Item Code Width Keydepth inch size EP : miKllBaaTto • : Stoked Items.
Open the catalog to page 4ASRT Radius Mill With Three Corners i^ffl^Vf"—h Inserts Numeric figure in a circle u and Alphabetical character comes in a square r Fig.l H^JTJtK Standard shape Fig.2 7 V-titt With breaker Fig.3 flff^fhT" Hardened steels General cutting, First recommended General cutting, Second recommended Item Code JPD-h JMD-h JP-Coated JM-Coated GX-Coated js-Coated Cutter body mark : Manufactured upon request only. *EP : fflfSSCDSSPSlSST'^o * : Stocked Items of New products. ^?EP : 2012^3^T€)5SfS^r^o & : On late March, 2012 scheduled. Definition of cutter shape When creating the CAM program, create the...
Open the catalog to page 57)\J~JT ^V'j-Z7—=i)l>Rli</Vy'y Modular Mill Shank Carbide Shank Item Code Cutter body »EP : *I*K±JlS"J:"S~o • : Stocked Items [Note]®Commercial milling chucks can be used. ©Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached. ©For the $>40 size, it is recommended that the protrusion length be 200mm or less.
Open the catalog to page 6ASRT Radius Mill With Three Corners 7)l>77 ^V'j-Z7—=i)l>Rli</Vy'y Modular Mill Shank Steel Shank •EP : S*ffiHS"Jr"S"o • : Stocked Items. [iislOmiSOS-'JV^-P^CTffifflTSS-y.OX )^S^ABPFM/ARPFM/BCFMW}fcrBS%mUr?. [Note]©Commercial milling chucks can be used. ©Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached. Steel Shank % For neck section or total length,additional machining to user specifications is possible. •EP : S*ffiHrjrj"Jr"S"o • : Stocked Items. [Note]©Commercial milling chucks can be used. ©Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached.
Open the catalog to page 7zEi>J.Z7—=i)bffi\-\SKJ7—)K Modular Mill HSK Arbor [Note]©Coolant Pipe is attached.(2)The Z.3, Li and L\ dimensions • : Stocked Items. ^Ep : ^S41fflT'1"0 No Mark : Manufactured upon request only. in parentheses are when ABPFM, ARPFM, or BCFM is attached. ^Vnrp—^JUfflBTT7—A' Modular Mill BT Arbor Yt For neck section,additional machining to user specifications is possible. ^Ep : ^)i4lDDT""to No Mark : Manufactured upon request only. [Note] ©When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.If...
Open the catalog to page 8ASRT Radius Mill With Three Corners TttTffl BT5077—J K Bore BT50 Arbor EP : MWJ±Wnn?:~$o • : Stocked Items. flREP : S;±SSS"Jr"S"o No Mark : Manufactured upon request only. Parts for arbor screws (Bore included with main body) When supplying air or cutting oil to each cutting flute, please use the arbor screw shown below. Arbor screw Cutter body {JLT—T^W) (VWth air hole) Cutter body Arbor screw Cutter body [jiM]/7—7(C'f\tJM©'l3L3Tr:bx"fe!!y57—XJb—tU^^CD^^t^fj^ffl^T^f^lTo [Note] Even with the screws included with the arbor, the arbor can be used as it is for center through.
Open the catalog to page 9I JUPfH^Jpj'J^1^1^(025—0 1 00) Recommended cutting conditions
Open the catalog to page 10ASRT Radius Mill With Three Corners [Note] ©This table shows the general conditions for shoulder milling. The conditions should be adjusted according to the machine rigidity, tooling, condition of object to be milled, etc. In particular when performing shoulder milling in combination with slotting or machining of cutting widths close to slots, etc., chattering vibrations may occur, which can lead to trouble. Therefore: please consider the following when adjusting the conditions: Use inserts equipped with breakers. Reduce rotation speed and table feed rate by 50 to 70%. Reduce cutting depth...
Open the catalog to page 11Field data S) i)DI]MUfc3SSiti©^T'"S"o Note: Comments from actual users. x.1$(D~r—^ISiitKISS©—flW. 8; Drawings, data in tables, etc. are examples of test results. 1. Cautions regarding handling (1) When removing the tool from the case (package), be careful not to drop it on your foot or drop it onto the tips of your bare fingers. (2) When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands. 2. Cautions regarding mounting (1) When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the...
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