Group: HITACHI
Catalog excerpts
Polish Mill V type ASPV type Grade for processing high-hardness materials Grade for processing stainless-steel materials Introducing new JP/JM coating A cutting tool with multi-flute specifications to speed up finishing JP4005 JM4060 Cutting advance provides good bottom finishing and can also perform standing wall finishing.
Open the catalog to page 1WSU^ff Cutting Conditions Cutting time(min) Work Material Cutting Speed Cutting depth Cutting Lubricant Single-tip cutting Photograph of flute wear after 20 minutes S^JRnn Conventional
Open the catalog to page 2Polish Mill V type ASPV type Cutting time(min) WEPJ^ff Cutting Conditions Cutting Speed Cutting depth Cutting Lunricant Single-tip cutting Flute damage condition after 10 minutes SGJKPP Conventional
Open the catalog to page 3Modular Type ister insert Planing Side Cutting Slotting Die-sinking Profiling Helical Item Code >Ep : gSpSXST'^o • : Stocked Items. JSEp : eSilDoTTo No Mark : Manufactured upon request only. [Note] ©Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "the shank" and "the arbor". Straight Shank Type Planing Side Cutting Item Code EP : iM^mSaVto • : Stocked Items.
Open the catalog to page 4Polish Mill V type ASPV type Bore Type ^^^^J ^^^^^ ^^^^J themastennsert01" Planing Side Cutting Slotting Die-sinking Profiling Helical Item Code Inside diameter Inside diameter •EP : gSpSXST'^o • : Stocked Items. •YVtt—h Insert [Sis] T7—Afflla UlifJli U S 1i A>o [Note] Arbor screw is not included. i/-yy$ Shank ifCP Bore [Sis] SS)tlSCI7—, WJ)SS!l£ffij§t'5i!alJ±iE'7—A'fflftU^PffifflTcTOo [Note] When supplying air and cutting agent to each flute, please use the arbor screws listed above.
Open the catalog to page 5WfMWj^y^ The Shanks for Modular Mill WLWVvyO Carbide Shank A^^f"^ (M?—A°)A Type (Tapered neck) B-P'fy BType Item Code #Ep : Wmm^aVto • : Stocked Items. [Note]©Commercial milling chucks can be used. ©Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached. WvyO Steel Shank £For neck section or total length, additional machining to user specifications is possible. Item Code •ep : mm^mSAV^o • : Stocked Items. [Note](i)Commercial milling chucks can be used. ©Dimensions in parentheses are when ABPFM, ARPFM, or BCFM is attached.
Open the catalog to page 6Polish Mill V type ASPV type The arbors for Modular Mill KFor neck section, additional machining to user specifications is possible. KFor neck section, additional machining to user specifications is possible. Item Code Cutter body Item Code Cutter body °^EP • (^i'i/liST^o No Mark : Manufactured upon request only. [Note] ©When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide. If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing...
Open the catalog to page 7Cutting performance: Vc-T diagrams for various finishing |_ Carbon Steels Work Material SfflHW Machine used lS^DtDi^D Feed rate per flute vc-J diagrams for bottom finishing ifik Vertical type (BT30) tJBBSHT Cutting time (min) Material for plastic mold Work Material fBBSfS Machine used lS^DtDj^D Feed rate per flute ifik Vertical type (BT30) tJBBSHT Cutting time (min) Material for plastic mold ffiffld* Machine used lS^DtDj^D Feed rate per flute ifik Vertical type (BT30) tJBBSHT Cutting time (min) Work Material fBSSfS Machine used 1S^D(D>£D Feed rate per flute ifik Vertical type (BT30) tJBBSHT...
Open the catalog to page 8Polish Mill V type ASPV type Cutting performance: vc-T diagrams for various finishing 'I Carbon Steels for vertical machining side finishing ffiffl(S« Machine used : StM Vertical type (BT50) l^^DOjiD Feed rate perflute : 0.1 5mm/t WjAc^ Depthofcut : pfXae= 1 X0,2,0.5mm StUDI Reciprocating machining [Note]© The ramp angle 8 should be set within the ranges listed above. Use at ramp angles of 0.5° or less is recommended. CD For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.
Open the catalog to page 9JUSit-hl^ll^W^y^f^ Standard cutting conditions for bottom finishing Work Material material types. Tool diameter Modular Carbide Shank Modular Carbide Shank Modular Carbide Shank Mild Steels Carbon Steels Alloy Steels Carbon Steels Alloy Steels Stainless Steels Cast Iron Hardened Steels Hardened Steels
Open the catalog to page 10Polish Mill V type ASPV type High-speed processing Modular Carbide Shank General purpose High-speed processing High-speed processing General purpose High-speed processing Modular Carbide Shank Modular Carbide Shank High-speed processing Modular Carbide Shank High-speed processing
Open the catalog to page 11I lUSit-hl^ll^W^y^f^ Standard cutting conditions for side finishing Work Material material types. Tool diameter Modular Carbide Shank Modular Carbide Shank Modular Carbide Shank Mild Steels Carbon Steels Alloy Steels Carbon Steels Alloy Steels Stainless Steels Cast Iron Hardened Steels Hardened Steels
Open the catalog to page 12Polish Mill V type ASPV type Modular Carbide Shank General purpose High-speed processing High-speed processing High-speed processing General purpose High-speed processing Modular Carbide Shank Modular Carbide Shank General purpose High-speed processing High-speed processing Modular Carbide Shank High-speed processing
Open the catalog to page 13Standard cutting conditions for vertical finishing
Open the catalog to page 14Polish Mill V type ASPV type Modular Carbide Shank General purpose High-speed processing Modular Carbide Shank General purpose High-speed processing General purpose High-speed Dc General purpose High-speed Modular Carbide Shank Modular Carbide Shank High-speed processing High-speed processing These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions. To prevent tool breakage due to chips clogging tool flutes, always be sure to use an air blower, etc. to remove chips. The evacuation of swarf can...
Open the catalog to page 15Standard cutting conditions for vertical roughing [>iffi -fV*— HiZI—j-)!tf£reO.Q%Zl®MT&\>\ [Note] Use nose corner radius re0.8 insert. Standard cutting conditions for contour roughing Vim] -fV*—H*=l—^tl^^^ffflT^Cio [Note] Use nose corner radius rs2 insert. Work Material material types. Tool diameter Modular Carbide Shank Modular Carbide Shank Modular Carbide Shank Carbon Steels Alloy Steels Carbon Steels Alloy Steels Stainless Steels Cast Iron
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