Face Mill AFE45
8Pages

Catalog excerpts

NEW PRODUCT NEWS No.1016 Face Mill AFE45 Type Low cutting force geometry is realized, due to unique sheet shape. Approach angle is 45° Excellent chip discharge Uses carbide sheet Cast irons, aluminum alloys, steels and difficult to machine materials can be machined. Multi-flute type is also lineup.

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O (ilSt^x i.J (JUS^tfAD^'S'o Numeric figure comes in a circle O and alphabetical character comes in a square *EP : SflSppCMPi:ffl<pp"£'9"o * : Stocked Items of New Products. S&ln consideration of reducing environmental loads, the screwdriver and wrench for seat are now sold separately to avoid sending unnecessary duplicate tools. We hope you will understand our reasoning. Seat screw Clamp screw [Note] The seat must be installed so that the surface indicated by is facing the outside of the cutter.

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Face Mill AFE45 Type (Hffl'fVtJ-h Insert Fig.l jRffl General purpose Low cutting force type S •EP : «Htt*fflTf o SSErj: S»££fflTf. 9 : Stocked Items. No Mark : Manufactured upon request only. Recommended Cutting Conditions [Note] ©These conditions are for general guidance; in actual machining conditions adjust theparameters according to your actual machine and work-piece © In order to avoid of insert breakage, please change insert earlier. © The steel chips may cause cuts, burns or damages to eyes. Be sure to install the safty cover around the tool and wear the safety glasses when © Please...

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) Axial runout is good. AFE45 does not have aggravation of the axial runout by the dispersion in the tightening torque. Easy to use. Excellent chip discharge Screw clamp system ensures sufficient pocket size, so chips are smoothly discharged. " Uses carbide sheet The carbide sheet protects the cutter body if an insert should ever break, and also improves insert seating stability to provide stable tool life. Low cutting force geometry Low cutting force geometry is realized, due to unique sheet ") Multi-flute type is standardized. Multi-flute type focused on machining efficiency was ")...

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Face Mill AFE45 Type Insert cross section For a wide variety of cutting materials, including soft steel, carbon steel, steel alloys, cast steel, Difficult-to-cut materials such as stainless steel., heat-resistant alloys, titanium alloys, Sharp edge type Aluminum Alloy Copper Alloy Synthetic Resin Cutting Performance Cutting force 1 SSDCDiSD Feed rate (mm/t) • Low-cutting-force shape reduces cutting force by 14% compared to competitors' conventional products. fflHIJillff Cutting Conditions Work Material Tool diameter

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^Q^IJ'l^fg Cutting Performance • S-shaped breaker (JP4020) provides 1.7 to 2.5 times the tool life of competitors' products. fflHIJillff Cutting Conditions Work Material Machine used Titanium Alloy Cutting raiJBiFal Cutting time (min) • S-shaped breaker (JP4020) provides about 3 times the tool life of competitors' products. tSOHOillff Cutting Conditions Work Material Machine used Example of machining aluminum alloy with small M/C • Sharp edged S breaker (SD5010) suppresses welding, it enable

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Face Mill AFE45 Type • Wear resistance and damage resistance are improved by strictly controlling layer stress and structure. • New carbide material is used to improve toughness. Cutting edge chipping resistance is also improved. • Exhibits excellent wear resistance when cutting pre-hardened steel or • Exhibits stable cutting performance even on difficult-to-cut die-cast mold steel. • Layer structure with high impact resistance improves chipping resistance to provide long tool life when cutting pre-hardened steel or hardened steel. Cross-sectional structure Conventional Structure ^Improved...

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I t§M<t^fb Features & Characteristics • A new filtering technology is utilized to remove abnormal particles from the coating to provide the extremely smooth DLC coating. • The hydrogen-free DLC coating infinitely close to that of diamond. mmmmco o. 1 ziTumm • mmm^^-cmm • Since the friction coefficient is less than 0.1, heat generation and welding is low and dry cutting can be performed. Comparison of abnormal surface particles on carbide insert tools Ultra smooth (New filtering technology) 1. Cautions regarding handling (1) When removing the tool from the case (package), be careful not to...

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