Epoch "Panacea"
16Pages

Catalog excerpts

New Product News mxnvnm Epoch IPd^jd CG 3 series When you have a problem, rely on Panacea. Your choice for wide range of work materials. Expanded lineup! Long-shank products added! Twice the cutting depth of conventional products for high-efficiency cutting! 'Compared to conventional product. Hitachi Tool Engineering, Ltd.

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HPM-MAGICfcttUtotUfc^'JA-rcvH* TCMH* SUS^, SKD6K SKD11 HOWHUflU'C^^T'To ■ A heat-resistant coating material with excellent adhesion to the tool substrate was achieved by optimizing the Al content. ■ Exhibits good wear resistance with high hardness (3000HV) due to Si as dopant. ■ Exhibits stable tool life for cutting materials such as plastic injection molds, etc. where tool seizure often occurs. (2x the tool life compared to conventional products.) Realizes longer tool life in cutting prehardened steel such as HPM-MAGIC, carbon steel, alloy steel, stainless steel, hot and cold tool steel,...

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Epoch Panacea Ball & Epoch Panacea Square Panacea: Has the meaning of a cure-all or something that solves all kinds of problems. High chip removal High-strength flute shape Long-life cutting characteristics Synergistic effect of PN coating and new shape enables stable machining under high cutting depth conditions. Excellent stability 2-flute, 4-flute square, and 2-flute ball to handle a wide range of cutting materials. Total items Cutting Area Newly developed PN coating enables high-efficiency cutting in a wide variety of materials over a wide range from roughing to finishing. Cutting Area...

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^%tti£5^pp^\l"ib Compared to conventional product Ball nose, High efficiency cutting with twice as much cutting depth!! R accuracy : Right table DXF data for each tool can be downloaded from the tool search page Prices listed are as of March 2010,and are unit prices excluding consumption tax.

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Ball nose, Long shank R accuracy : Right table ic ■ Stoked Items of New Products. Prices listed are as of August 2012,and are unit prices excluding consumption tax.

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WVi'y? Mneup Square, Regular Tolerance on dia. : Right table Tolerance on dia. : Right table DXF data for each tool can be downloaded from the tool search page JiHtHiIEt§IS20 1 O^Sm^/(±s )HR^ffiS©¥tf "£iS7r\U"C33D^"9"o Prices listed are as of March 2010,and are unit prices excluding consumption tax

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cutting conditions ^-f-i^Jrtpp^ib Compared to conventional product gh efficiency cutting with twice as much cutting depth!! Ball nose, Regular CD Use the appropriate coolant for the work material and machining shape. CD Use as highly rigid and accurate machine as possible. CD The pick feed in the table is a general condition; please select the ae according to the cusp height requested. CD These conditions are for general guidance; in actual machining conditions, adjust the parameters according to your actual machine and work-piece conditions. CD If the rpm available is lower than that...

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cutting conditions ^iti^J^pp^ib Compared to conventional product High efficiency cutting with twice as much cutting depth!! Tit—iU • ls=£j. Ball nose, Regular : f irn\ Ball end mill pick feed and theoretical l\fj.lT\) cusp height table {/J m) tly-yy-f— H-'M : ae(mm) Pick Feed Pick feed and Cusp height

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Ball nose, Long shank Ttt—JU • \3ZS9^V^O(Dffil&dj-\<-~D\A~C Regarding cutting depth for ball nose, long-shank products [JTLJPI] Roughing [JTLJPI] Roughing 3 times the ap as general criteria [tt±l:fJPI] Finishing Select the desired value according the theoretical cusp height. H±±I^JPI] Finishing Refer to the values in the table. [Not©] CD Use the appropriate coolant for the work material and machining shape. (2) Use as highly rigid and accurate machine as possible. (D The pick feed in the table is a general condition; please select the ae according to the cusp height requested. © These...

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cutting conditions Side cutting ©Use the appropriate coolant for the work material and machining shape. ©The cutting conditions given above is applied to 2 flutes type end mills. As for 4 flutes type, increase the feed rate by 1.5 times. ©Use as highly rigid and accurate machine as possible. ©These conditions are for general guidance; in actual machining conditions, adjust the parameters according to your actual machine ©If the rpm available is lower than that recommended, please reduce the feed rate to the same ratio.

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The 4 flutes not suitable for slotting.

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Enables processing at conditions with high cutting depths! Work material: Pre-hardened steel (40HRC) II Jl'X.y K5JKR3X2NT) Tool: Ball End Mill (R3X2NT) ^^^fflffl /7=16,OOOmirr\ ^=300m/min, w=4,500mm/min, fz=0.14mm/t, aPxae= Mit variable Cutting K^'T'JPKX^^n—) Dry, Air-blow MM Work material = JVJ \— (40HRC) ilfi Machine =HSK-A63 Processing can be performed without problems even if the cutting depth is increased. Cutting data when cutting hardened steel with high cutting depth. Work material: HPM38© (52HRC) II Jl'X.y K5JMR3X2NT) Tool: Ball End Mill (R3X2NT) Hitachi Tool Epoch Panacea Ball...

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tmnmy^mtt HPM-MAGIC wmiz&&z>mmnm Life comparison when cutting HPM-Magic high-performance plastic mold material II JUX> K5JMR3X2NT) Tool: Ball End Mill (R3X2NT) Cutti"9 aPXae=0.4mmX0.2mm K^iPI (XT^'d—) Dry,Air-blow WMM Work material =HPM-MAGIC (40HRC) Conventional EPBC Competitor A's Ball End Mill TMSt Cutting speed Vc [m/lTlin] WiJ^ff cutting condition) n=20,000min"1. vf=8,000mm/min aP Xae=0.4mm x 0.2mm tJJMIft cutting distance L=4,OOOm Provides stable machining in all rotation regions. Comparison of machined surface grade when cutting carbon steel S50C® II JUX> K5JKR1 X2NT) Tool: Ball End...

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Over-hang limit test on S50C aPXae=0.6X 1 .8mm ^^WLiXT^U—) Dry,Air-blow WMM Work material =S50C® (200HB) Wfffi ■ JSISH 0.07 liTFIiO. 0.071 -0.09 ISA, 0.091 liLhli x One surface of work is processed for each over-hang. (Work size: 100 mm x 100 mm) Evaluation: Wear width of 0.07 or less: O; 0.0071 to 0.09: A; 0.091 or more: X t^Jrtnn Conventiona fftttpn Competitor Over hang Over hang Over hang High-strength flute shape provides stable wear conditions even at long over-hang lengths Cutting data for direct cutting of hardened steel. Work material: DAC-MAGIC(R)(43HRC) Incline angle : 2° Wall...

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