Catalogs >
MOLDINO Tool Engineering Europe GmbH >
Epoch MIRUS Series Type A for Aluminium Alloy

Epoch MIRUS Series Type A for Aluminium Alloy
12Pages

Catalog excerpts

Epoch MIRUS Series Type A for Aluminium Alloy - 1

New Product News iflnwiirfli Ultra high efficiency end mill for Aluminium Type A for Aluminum Alloy Provides stable processing even for ultra-high-speed machining center. Provides high-efficency processing for general-purpose machining center. manufacturer stock products Hitachi Tool Engineering, Ltd.

Open the catalog to page 1

Epoch MIRUS Series Type A for Aluminium Alloy - 2

Type A for Aluminum A Alloy Designed with large-rake-angle end flute High-efficiency also for plunge cutting in Z direction! Enables stable machining without chattering even for high-speed machining! Special flute shape design provides both good chip removal characteristics and high flute tip strength. Ideal for shrink-fit holders Shank tolerance rating: h5 Mirror-surface-finished flute groove provides smooth chip flow.

Open the catalog to page 2

Epoch MIRUS Series Type A for Aluminium Alloy - 3

Type for Aluminum Type A for Aluminum Alloy 2-Flutes type EMXA2100 Conventional for Aluminium To provide both good chip removal and high flute tip rigidity, (1)Chip pockets are larger than previous designs. (2)Cross-section is larger to secure flute tip strength. This enables high-speed machining of aluminum alloys. 3-Flutes type EMXA3100 Conventional 3 Flutes Ideal flute groove design for aluminum machining Uses a groove shape that provides good chip flow. In addition, the flute shape has low cutting resistance to handle high-speed machining of aluminum alloys. Flute shape with focus on...

Open the catalog to page 3

Epoch MIRUS Series Type A for Aluminium Alloy - 4

Main features of Epoch Mirus series Type A For high-efficiency cutting on high-speed machining centers •Enables high-efficiency machining with high-speed machining centers. •Cutting chips flow out smoothly due to mirror-surface-finished flute groove even with non coating. •Can handle any machining, such as plunge machining, contouring, inclined machining, etc. •Select the optimum corner R for the machining dimensions.(SiSemi-order products) •Stable machining can be performed using the optimum overall length for the shrink-fit holder. For high-efficiency cutting on general-purpose machining...

Open the catalog to page 4

Epoch MIRUS Series Type A for Aluminium Alloy - 5

Type A for Aluminum Alloy The optimum coating can be selected as desired. Application of coating suppresses aluminum welding, extending tool life and enabling high-efficiency machining. •An ultra-smooth DLC coating with abnormal particles originally contained in the coating removed using new filtering technology. (To prevent adhesion at the sharp flute edge.) •Hydrogen-free DLC coating with hardness infinitely close to diamonds.(High hardness) •Low impurities provide high heat resistance, enabling high-efficiency •Exhibits its performance for cutting non-ferrous alloys. •Prevents welding of...

Open the catalog to page 5

Epoch MIRUS Series Type A for Aluminium Alloy - 6

Manufacture stocked products Helix angle Helix angle Manufacturer stocked items. Contact with our sales department. Made-to-order product (Full-order) For the lineup of products other than above-mentioned list, made-to-order products within the following ranges are available. £££=l-K: EMXA Ordering method Order code Under neck length Corner radius Coating □-j^^' : Jy^—h/PNZI—h/SDZI—h Mill dia., No.of flutes : 2Flutes type : 9610— 96 25 Under neck length : 10Dc or less (However, orders cannot be accepted in some cases depending S< Square type is also availablle. Non coat/ PN coat / SD coat

Open the catalog to page 6

Epoch MIRUS Series Type A for Aluminium Alloy - 7

Made-to-order product (Semi-order) Please specify the desired corner radius and coating. Helix angle Please specify the desired under neck length and coating. Helix angle

Open the catalog to page 7

Epoch MIRUS Series Type A for Aluminium Alloy - 8

Field Data 2-flute type: Cutting example (1) Cutting vibration comparison imxm TOOI ,fte:tl:M77JUSfflI>H:SJK025) Competitors end mill for aluminium aPXae=l OX22mm, xyyn— Air-biow ^fflUS Machine HllMC High speed M/C (BT50, ±|JH)±i Machine power 75kW, HrSEHfElx: Max. r.p.m SO.OOOmin1) Figure: Comparison of cutting resistance values during machining Vibrations from cutting resistance in X, Y directions reduced by approximately 20%. Enables stable machining even at ultra-high speeds. 2-flute type: Cutting example (2) Comparisons of cutting resistance, cutting chips, and tool damage condition...

Open the catalog to page 8

Epoch MIRUS Series Type A for Aluminium Alloy - 9

Type A for Aluminum Alloy 3-flute type: Cutting example (1) TK^riy ^^^©rafb^JPI High-efficiency machining of pocket shapes mixm TOOI ■ffi Pi'lJ W Work material Aluminium alloy (A7075 T6-treated material) ISfflffiflE Machine iPILJfc-l^ Machining shape -SIEl^^ Refer right figure >TjniL"\f/£ Machining size vtjPZLP^F^i Machining time JjPHfiSCD'l*!]^']^^ Differences in machining performance between conventional and improved tools (D/lflQI Slotting 3 wmmx Side cutting JPI^S Cutting depth 5mm Enables high-efficiency machining for various machining methods, including plunging, slotting, and side...

Open the catalog to page 9

Epoch MIRUS Series Type A for Aluminium Alloy - 10

Side milling Refference Cutting Conditions [Not©] ©These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece ©The recommended ap (depth of cut) is a genaral recommend. Please adjust basing on your machine and work piece rigidity. If ap is reduced, higher feed should be possible. ©Please apply water base coolant, when using EMXA series. @lf the machine rotation speed is insufficient, reduce the rotation speed and feed rage by the same ratio. Side milling [Not©] ©These conditions are for general guidance; in...

Open the catalog to page 10

Epoch MIRUS Series Type A for Aluminium Alloy - 11

<MWM> Slotting [}i8l] ®^^^My^^l*^iy^^@^^^^fe^"^"^"olll^CDJDITr(*JDI [Note] ©These conditions are for general guidance; in actual machining conditions JT$^btx HB^k f^ffl^^^(CcfcD^^1-'&ill^L'"C<N7tfc^UV adjust the parameters according to your actual machine and work-piece ■fcju ^^ifjHI^^Htt-1^!- h/")'f03:"3" (2JThe recommended ap (depth of cut) is a genaral recommend. Please ^J^i~Tfc^-,ttrT-i-^I«-.i!^ ^ +- , _,__,_ ° adjust basing on your machine and work piece rigidity. (l)7X«e«^J«©CffifflSff SllfcU^-S-o If ip is reduced, higherfeed should be possible. (4»«©@$EiSff,£0«l'l±l mm.t.mVMWsM...

Open the catalog to page 11

Epoch MIRUS Series Type A for Aluminium Alloy - 12

Type A for Aluminum Alloy 1. Cautions regarding handling (1) When removing the tool from the case (package), be careful that the tool does not pop out and be careful not to drop it or touch the flute tips directly with your bare hands. Also, if the tool is covered with a protective coating, be especially careful when removing the coating. (2) When handling tools with sharp cutting flutes, be careful not to touch the cutting flutes directly with your bare hands. 2. Cautions regarding mounting (1) Before use, check the outside appearance of the tool for scratches, cracks, etc. and that it is...

Open the catalog to page 12