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SL2 Stainless Steel Slide System

SL2 Stainless Steel Slide System
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SL2 Stainless Steel Slide System

Product catalog summary
Introduction
The HepcoMotion® SL2 Stainless Steel Slide System is designed for interchangeability with Generation II and GV3 components. It includes stainless steel Bearing Assemblies, Flat Slides, Spacer Slides, and aluminium Carriage Plates with a corrosion-resistant surface treatment approved for food processing machinery.
System Composition
The system features durable, corrosion-resistant slides available in lengths up to 4 meters. It offers design options with Spacer or Flat Slides and includes Cap Seals and Lubricators for enhanced lubrication and safety. Suitable for clean room applications, it can operate without lubrication due to low friction.
Technical Data
The document provides load/life calculations, assembly and adjustment guidelines, and technical specifications, highlighting the system's maintenance-free nature for challenging conditions.
Application Examples
The SL2 system is used in industries such as food processing, cosmetics, scientific testing, and nuclear applications, offering vertical and horizontal guidance with lubrication and bearing assembly options for specific environments.
Assembled Systems
SL2 can be ordered as individual components or factory-assembled systems. Carriages are available with Bearing Assemblies, Cap Seals, or Lubricators, with controlled height options for high precision applications. Detailed dimensions and notes for custom carriage plates are included.
Features and Benefits
The SL2 system offers long service life, corrosion resistance, and design flexibility, with options for high radial loads, low friction, and maintenance-free operation, making it ideal for various industrial applications.
Specifications
The document outlines component specifications, including dimensions and compatibility for different system sizes, and specifies the use of Blind Hole Fixing Bearing Assemblies where access to the back of the mounting plate is restricted.
Procedures
Instructions for ordering assembled systems are provided, detailing component combinations for factory-assembled carriages and advising on component selection based on system requirements.
Standards and Recommendations
The document recommends using Hepco Lubricators with Blind Hole Fixing Bearing Assemblies and provides guidelines for slide machining to maintain corrosion resistance, suggesting Hepco Dowel Pins for slide straightness.
Key Data from Tables
Tables provide detailed measurements for system components, including bearing diameters, slide lengths, and assembly part numbers, specifying availability with Cap Seals, Lubricators, and Controlled Height options.
Critical Information
The document emphasizes selecting the correct bearing assembly type for specific applications and provides notes on compatibility and adjustment of bearing assemblies, stressing precision in machining and assembly for performance and longevity.
Carriage Plates
Two types of carriage plates are available: Type 'A' accommodates both Cap Seals and Lubricators, while Type 'B' accommodates only Lubricators. They come in various sizes and materials, with specific holes for attaching components and mounting bearing assemblies.
Cap Seals and Lubricators
Cap Seals enhance load capacity and safety by sealing and protecting bearing assemblies. Lubricators ensure positive lubrication of the slide surface, increasing system load capacity and life expectancy.
Flange Clamps
Flange Clamps allow the slide system to act as a self-supporting element, available in short and long types with specific mounting instructions.
Technical Data
Load and life calculations for the SL2 System are included, with formulas and examples for calculating system life based on load factors, detailing maximum load capacities for different configurations.
Assembly and Adjustment
Instructions for assembling and adjusting the system are provided, emphasizing correct pre-load adjustment using eccentric and concentric bearing assemblies for optimal performance.
Specifications and Procedures
Procedures for adjusting and assembling bearing assemblies focus on eccentric and concentric blind hole fixing types, emphasizing correct pre-load using Hepco Adjusting Wrench and Socket Tool.
Deflection and Load Calculations
Equations for calculating deflection of self-supporting slides are provided, with examples emphasizing the importance of considering deflection in design for adequate life and stiffness.
Material and Technical Specifications
Materials used include stainless steel and high-strength aluminum alloys, with details on hardness, temperature ranges, and lubrication requirements for compatibility with various conditions.
Frictional Resistance and Lubrication
The coefficient of friction is provided, with recommendations for lubrication using EP grease and oil to maintain performance and reduce wear.
Product Range and Legal Notices
The document concludes with an overview of HepcoMotion's product range and legal notices, stressing customer responsibility for ensuring product suitability for specific applications.
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Catalog excerpts

SL2 Stainless Steel Slide System-1

SL2 stainless steel based slide system

 Open the catalog to page 1
SL2 Stainless Steel Slide System-2

For amendments and updates visit www.HepcoMotion.com and select literature button. Introduction System Composition Stainless Steel Based Slide System Based on the proven Generation II range, Hepco’s SL2 System offers the user basic interchangeability with Gen II and GV3 components in Application Examples Assemblies, Flat Slides and Spacer Slides. A complementary range of lightweight aluminium Carriage Plates and Flange Clamps is Data and Dimensions Assembled Systems an extensive linear range consisting of stainless steel Bearing also available, with special surface 6-9 treatment providing corrosion...

 Open the catalog to page 2
SL2 Stainless Steel Slide System-3

System Composition System Composition SL2 offers excellent performance through a quality manufacturing process and careful selection of materials, and has been designed to provide the ideal combination of corrosion resistance and long service life even in the most arduous application. Carriages can be supplied by Hepco fitted with: BEARING ASSEMBLIES ONLY - for dry or minimum friction applications. The SL2 range of Slides is very extensive, comprising seven Flat Slide sections and four Spacer Slide sections. This very wide range ensures that the most suitable Slide can always be specified for...

 Open the catalog to page 3
SL2 Stainless Steel Slide System-4

Application Examples Application Examples Industrial Applications Scientific/Test Applications SL2 System is used for vertical and horizontal guidance on a bottle filling machine in the cosmetics industry. SL2 System is used for telescopic horizontal guidance in a Nuclear Industry drum handling application. Vertical movement is provided by a scissor lift. Spacer Slides are shown fixed to the machine structure on the horizontal axis. Short undrilled Spacer Slides are used on the vertical axis supported one end only by long type Flange Clamps. Hepco Carriage Plates are shown used throughout. Alternatively,...

 Open the catalog to page 4
SL2 Stainless Steel Slide System-5

Assembled Systems Assembled Systems SL2 can be ordered as individual components or as a Factory Assembled System. Ready-assembled Carriages are available with just the Bearing Assemblies fitted, or with the addition of either Cap Seals or Lubricators. Assembled carriages can also be ordered in a controlled height version (CHK) which minimises variation in the AA dimension*5. This is desirable in high precision applications. (see Stock SL2 Carriage table page 9). The following three pages show important reference dimensions between assembled components, as well as the maximum overall sizes of...

 Open the catalog to page 5
SL2 Stainless Steel Slide System-6

Assembled Systems Assembled Systems Blind Hole Fixing Bearing Assemblies are for use where access to the back of the mounting plate is not possible or where the thickness of the mounting plate prevents use of the Through Hole Fixing Bearing Assemblies. These circumstances are not relevant to the use of Hepco Carriage Plates, therefore systems using Blind Hole Fixing Bearing Assemblies are not available factory assembled. Ordering Assembled Systems Once the component combination for an assembled system has been decided upon, the table below can be consulted for availability and a part number specified...

 Open the catalog to page 6
SL2 Stainless Steel Slide System-7

Stainless Steel Spacer and Flat Slides Stainless Steel Spacer and Flat Slides Hepco SL2 stainless steel Slides are zone hardened on the ‘V’ edges and precision ground on all main surfaces to a high degree of parallelism. Slide fixing holes are accurately positioned, allowing Customers to pre-drill their mounting holes. All Hepco Slides are left ‘soft’ in the centre portion for subsequent machining if required. However, since SL2 Slides are specially finished to promote resistance to corrosion, Customers should be aware that machining may reduce localised corrosion resistance. To maximise corrosion...

 Open the catalog to page 7
SL2 Stainless Steel Slide System-8

Stainless Steel Bearing Assemblies Stainless Steel Bearing Assemblies A number of Bearing Assembly options are available from Hepco in order to cater for most design requirements. The Through Hole Fixing type is available in two stud lengths covering most thicknesses of carriage or mounting plate, the short stud version being compatible with the Hepco Carriage Plates. The Twin Bearing type comprises two individual deep groove ball bearings on a single stud. This construction offers some compliance, which allows smoother running and is more tolerant of misalignment or uneven mounting surface....

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SL2 Stainless Steel Slide System-9

Aluminium Carriage Plates Aluminium Carriage Plates Hepco lightweight aluminium Carriage Plates are finished with a proprietary U.S. Dept. of Agriculture approved corrosion resistant coating. For convenience and reliability it is recommended that customers specify complete factory assembled systems (see page 9). Individual Carriage Plates are available for customers who prefer to carry out their own assembly. There is a range of three useful lengths in each size, available in two different types according to whether or not the Carriage Plate length will accommodate Cap Seals and Lubricators (Type...

 Open the catalog to page 9
SL2 Stainless Steel Slide System-10

Aluminium Flange Clamps Flange Clamps enable the Slide System to act as a self-supporting constructional element of the machine. Manufactured from aluminium alloy, the clamps are then treated with a corrosion resistant coating certified by the U.S. Department of Agriculture. They are available for use with SS NS25, SS NM44, and SS NL76 section Spacer Slides only. Short Flange Clamps (type SFC) enable the Slide to be supported between two opposing faces. The Long Flange Clamp (type LFC) enables short lengths of Slide to be supported from one end only. The machined base mounting facility may be...

 Open the catalog to page 10
SL2 Stainless Steel Slide System-11

Technical Data Load/Life Calculations Maximum moment and direct load capacities for the SL2 System are given in the table below. Capacities are given for ‘dry’ and ‘lubricated’ conditions - this refers to the ‘V’ contact, since all Bearing Assemblies are greased for life internally. Values are based on shock-free duty. Load/Life Calculation Examples Carriage Dry System, Twin & DR Type Bearing Lubricated System, Twin Type Bearing Lubricated System, DR Type Bearing Type L1(max) L2(max) Ms(max) Mv(max) M(max) L1(max) L2(max) Ms(max) Mv(max) M(max) L1(max) L2(max) Ms(max) Mv(max) M(max) Calculating...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.