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Liquid Pumps

Liquid Pumps
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Liquid Pumps

Product catalog summary
Introduction
Haskel pneumatic driven liquid pumps are engineered to deliver hydraulic pressure safely, reliably, and economically, reaching up to 100,000 psi (7000 bar). Key features include variable cycling speed, a stall feature for pressure maintenance without power, and easy automation. These pumps are suitable for most liquids and liquefied gases, eliminating the need for air line lubrication, thus reducing costs and contamination risks.
Key Features
  • Safe pneumatic operation without heat, flame, or spark risks.
  • Variable cycling speed and stall feature for pressure maintenance.
  • Easy automation and stop/start applications.
  • Alternative gas drive options.
  • Robust, compact, and easy to maintain.
  • Available in standard or custom configurations.
  • Global service for spares and repairs.
  • Compliance with ATEX, CE, and NACE standards.
Applications
  • Pressure testing
  • Work holding/power clamping
  • Jacking/lifting
  • Valve actuator control
  • Hydraulic cylinder actuation
  • Press safety overload devices
  • Roller tensioning
  • Metering
  • Precision lubrication and spraying
  • Liquefied gas transfer
Operation
The pumps operate on a differential piston principle, automatically reciprocating to pressurize downstream. They start at maximum speed and slow as resistance increases, stalling at maximum output pressure. The design is sensitive to small pressure drops due to low frictional resistance.
Types of Pumps
  • Single Drive Head Pump
  • Double Air Head Pump
  • Triple Air Head Pump
Anatomy of a Pneumatic Driven Pump
  1. Drive Section: Utilizes a piston and "O" ring seal in a constant diameter barrel.
  2. Hydraulic Section/Check Valves: Controls outlet flow and pressure with spring-loaded check valves.
  3. Drive Cycling Valve: A pilot-operated spool directing drive pressure to reciprocate the piston.
  4. Hydraulic Seal/Check Valves: Allows piston reciprocation without fluid entering the drive section.
Materials and Construction
Constructed with materials like stainless steel, aluminum, and bronze, with options for hard chrome plating and seal materials such as PTFE and Viton.
Performance and Specifications
Pumps are categorized by horsepower ratings, with detailed tables of performance metrics like maximum output pressure, displacement per cycle, and flow rates for various models.
Pump Selection Information
Guidelines for Continuous Duty Applications: Provides guidelines for maximizing seal life in continuous duty applications, including pump model letter coding for type and working ratio identification.
Pump Model Letter Coding:
  • M: .875” stroke, .33 hp miniature pump series
  • S: Stainless steel hydraulic piston and body
  • D: Distance Piece (prefix) or Double Acting pump (suffix)
  • 4B: 1” stroke, .75 hp pump series
  • A: 2” stroke, 1.5 + 2 hp pump series
  • H: High Pressure pump series
  • XH: Extreme High Pressure pump series
  • G: 4.5” stroke, 6 hp pump series
  • B: 4.5” stroke, 8 hp pump or booster series
Pump Series Maximum Cycles per Minute: Lists maximum cycles per minute for various pump series, from 325 cpm for 0.3 hp pumps to 40 cpm for 10.0 hp pumps.
Optional Modifications and Key Features: Includes options like manual release with relief valve, safety relief valve, external air pilot, and noise reduction kits. Key features include model and ratio choices, output pressures up to 50,000 psi, flows up to 22 gpm, and a drive pressure range from 3 to 150 psi.
Technical Specifications: Detailed specifications for various models, including nominal ratio, displacement per cycle, and maximum working pressure, along with service codes, weights, and dimensions.
Additional Information: Discusses available models, maximum air drive, pressure capabilities, noise reduction modifications, and specific mounting recommendations.
Overview: Detailed specifications and configurations for Haskel pump models, focusing on different horsepower and ratio categories, including low, medium, and high ratio pumps.
Low Ratio Pumps: Lists 1.5 and 2 hp pumps with -B10 and -B15 ratios for lower pressure applications.
Medium Ratio Pumps: Includes 1.5 and 2 hp pumps with ratios of -52, -72, -122, -202, and -302, specifying port sizes.
High Ratio Pumps: 2 hp pumps with -683 and -903 ratios for high-pressure applications, including a model with a -1373 ratio.
Specific Models and Dimensions: Provides dimensions and specifications for models like DSFD-B60, Model 4B-37, 4B-100, and 4B-150.
Additional Pump Models: Lists ATV-4 and DSTV-1.5 pumps, highlighting double and single-acting high output capabilities, and ASFD series pumps with various port configurations.
Technical Specifications: Detailed specifications for each model, including port sizes, pressure ratings, and mounting dimensions, with diagrams for installation.
Company Information: Haskel, a brand of Accudyne Industries, is known for precision-engineered flow control systems and industrial compressors, operating globally across various industries.
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Catalog excerpts

Liquid Pumps-1

Pressure on Demand Pneumatic Driven Liquid Pumps

 Open the catalog to page 1
Liquid Pumps-2

High Pressure Haskel pneumatic driven liquid pumps are designed to provide a safe, reliable and economical, source of hydraulic pressure. This brochure introduces our pneumatic driven liquid pump range. Visit our website at www.haskel.com for more information or to locate a distributor. Why Use Haskel Pneumatic Driven Pumps? Our pumps offer many advantages over electrically driven pumps: • • • • • • • • Safe pneumatic operation – no heat, flame or spark risk Up to 100,000 psi (7000 bar) capability Infinitely variable cycling speed Stall feature at pre-determined pressure to hold that pressure without...

 Open the catalog to page 2
Liquid Pumps-3

Pressure and Flow on Demand This guide will help you to pre-select the pump ideally suited for your application. If you have specific questions, however, we urge you to provide Haskel with the operational details of your application. We will recommend a model and any corresponding accessories. Output Horsepower Ratings The pumps are categorized on their horsepower ratings (see pages 6-7). These are approximate and peak at 100 psi (7 bar), assuming adequate drive, pressure and volume. Peak horsepower is at about 75% nominal ratio x drive pressure, i.e. 100:1 pump @ 100 psi air drive peaks at 100...

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Liquid Pumps-4

2. Hydraulic Check Valves Anatomy of a Pneumatic Driven Pump 1. Drive Section The piston, complete with “O” ring seal, operates in an epoxy filled, fiberglass wound barrel, the diameter of which is constant throughout a given series of pumps. Drive media forces the piston down on the compression stroke and raises it on the suction stroke (M series have a spring return). The piston is pre-lubricated during assembly and therefore no air line lubricator is necessary. 2. Hydraulic Section/Check Valves The drive piston is linked and connected to the hydraulic plunger/piston in the hydraulic section....

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Liquid Pumps-5

WETTED MATERIALS OF CONSTRUCTION AND SERVICES MODEL WETTED MATERIALS PUMP SECTION Cad plated steel, Aluminum & SS Urethane, PTFE, Buna UHMWPE, PTFE, Buna Hard Chrome Plated 15.5PH SS + Dichronite UHMWPE, PTFE, Ryton Stainless Steel and Aluminum Viton, PTFE Stainless Steel and Aluminum Viton, PTFE PTFE, Viton, Ryton Aluminum(Hard coated) UHWMPE, Buna UHWMPE, Buna Nickel Plated Steel & SS Urethane, Buna N, PTFE UHMWPE, Buna, PTFE, Ryton Separation - Nickel Plated Steel & SS UHMWPE, Viton, PTFE, Ryton 440OC SS Hard Chrome Plated UHMWPE, Viton, PTFE, Ryton Nickel Plated Steel & SS PTFE, Viton Separation...

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Liquid Pumps-6

Performance and Specification Overview Maximum Rated Output Pressure Pump Model Code DXHF, DSXHF DXHF, DSXHF 8DSFD 8HSFD 8SFD2 (Double Air Drive Piston Models) Maximum Flow Ratio Dash Actual Area no. Ratio

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Liquid Pumps-7

Typical Performance using 100 psi (7 bar) Air drive Outlet Pressure Outlet Flow Outlet Pressure Outlet Flow Pump Selection Information All Haskel pumps are identified by letters coding the type of pump, followed by a number indicating the practical working ratio of the drive area to the hydraulic plunger area. These letters are explained in the chart below. Pump Model Letter Coding Pump incorporates a Distance Piece Double Acting pump 1” stroke .75 hp pump series (bottom inlet only) 2” stroke 1.5 + 2 hp pump series 2” stroke 1.5 + 2 hp High Pressure pump series Filter, regulator with gauge and...

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Liquid Pumps-8

.33 hp (.25 kW) M Series Pump Models Nominal Ratio Maximum Working Pressure Consult chart on page 6 for more information regarding continuous/intermittent pressures. • Choice of wetted materials • Single air head • Drive pressure 25 to 125 psi (1.8 to 9 bar) • All Hydraulic fluids, water (plain or DI), solvents, mild chemicals, liquefied gases Key Features • Choice of 6 models, 9 ratios, 27 possible combinations For service codes, see page 17. For weights and dimensions, see page 18. Optional Modifications Number Hand pump attachment (with handle). Provides manual operation of pump for precision...

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Liquid Pumps-9

Maximum Working Pressure Nominal Ratio Consult chart on page 6 for more information regarding continuous/intermittent pressures. For service codes, see page 17. For weights and dimensions, see page 18. Key Features • One model available in 9 ratios • Choice of wetted materials Optional Modifications Number Air drive controls. Extreme cycling service. Not recommended for long stall periods. External air pilot. Provides 1⁄8” NPT port for external air to pilot for remote start/ stop operation. Low drive air pressure. Allows user to regulate drive air to as low as 3 psi (.2 bar). Single acting drive....

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Liquid Pumps-10

Maximum Working Pressure Nominal Ratio Consult chart on page 6 for more information regarding continuous/intermittent pressures. Key Features • Choice of 11 models, 13 ratios, 50 possible combinations • Output pressures to 50,000 psi (3448 bar) • Flows to 22 gpm (83.0 l/min) • Choice of wetted materials • Single air head • Drive pressure 3 to 150 ps (.2 to 10 bar) (1) These series are “Lift” pumps and maximum outlet pressure is (air drive x pump ratio) + inlet pressure (2) DTV has poppet checks For service codes, see page 17. For weights and dimensions, see page 20. Optional Modifications Number...

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Liquid Pumps-11

1.5 hp (1.12 kW) High Output Flow Pumps Available in a choice of 4 models, these high output, low ratio pumps are capable of pressures to 1200 psi (82 bar) and flow rates of up to 22 gpm (83 l/min). These are “lift” pumps whereby the outlet pressure equals the air drive x the pump ratio plus the inlet pressure. Mounting Brackets All series mounting brackets have 7/16” holes (slots) for 3/8” bolts. Upper mounting brackets are not furnished as standard on single air head non-distance piece units. Dimensional Data Mounting Brackets Model DSTV-1.5 has a maximum air drive of 150 psi (10 bar) and is...

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Liquid Pumps-12

Maximum Working Pressure Nominal Ratio Consult chart on page 6 for more information regarding continuous/intermittent pressures. • Flows to 5 gpm (15 l/min) • Choice of wetted materials • Double and triple air heads • Drive pressure 3 to 100 psi (.2 to 7 bar) When using high pressure ratio pumps the reliability of the XH models (-452 through -1373) will be improved with an air driven supercharge pump, not only to simplify priming but to reduce fatigue stresses. The higher the supercharge, the better the results. Also install a relief valve to protect the lower pressure pump from potential back...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.