TMC - 4001/127/63/31 - 8 Pages

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Catalogue excerpts

TMC – 4001/127 /63 /31 Capacity Test Equipment

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We reserve the right to make alterations and changes in the said system and to make changes in the information included in this manual without notice. We do not accept responsibility for damages of any type occurring in the use of the test system and/or occurring due to the fact that employment purposes could not be performed. The manufacturer can, in no case, be held responsible for direct damages, indirect damages or subsequent damages which occur to the customer by employment or non-employment possibilities of the product. © Copyright – 2002, G. Jost – electronic, DE- Troisdorf. All Rights...

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1. Safety precautions Before you begin to deal more deeply with the device itself we would like to give you a few safety hints in advance. Please observe the respective DIN/VDE/EN/IEC/ANSI-guidelines, the rules and regulations for local operators and the instructions of the battery manufacturer. While preparing and performing a discharge/capacity test it may happen under certain circumstances that a cell/block can explode which can damage any equipment next to it and/or harm personnel. For that reason never run a discharge test unattended. Which means in return never run the discharge test equipment...

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Usage Measuring leads, Multi-cable Battery 1, total voltage Battery 1, current Temperature sensor 1 Battery 2, total voltage Battery 2, current Temperature sensor 2 Serial port to PC Serial port to TORKEL LED indication Unit is powered up Unit measures Data transmission in progress

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Connector C1 – C4 U I ALARM SER 1 SER 2 LED Red Yellow Green Usage Measuring leads, Multi-cable Battery, total voltage Battery, current Alarm output contact Serial port to PC Serial port to TORKEL LED indication Unit is powered up Unit measures Data transmission in progress NOTE: For TMC-4001/31 Naming and usage of the connectors are the same as for TMC-4001/63, but with two multi-connectors less (only C1 and C2 are present)

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4. Connection of the battery to TMC4001 Attention! The measuring cables must be connected to the TMC4001 first, BEFORE being connected to the battery! 1) Connect the first measuring cable (multi-cable) to the connector C1 of the TMC4001. Take the first crocodile–clamp (labelled with “1”) and connect it to the electrical minus pole of the battery. Continue connecting the remaining clamps in ascending order of numbering (from low voltage to high voltage) to the plus pole of each cell. If you need more than one multi-cable, connect them analogue to the first cable to the connectors C2 to C8 (TMC4001/31...

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5. Removing the connections from TMC4001 First you must disconnect all crocodile-clamps from the battery. Next you can remove the connections C1 to C8 from TMC4001. You must not switch off the TMC4001 before all connections are removed from the battery. 6. Technical Data No. of measuring inputs Cell/Block voltage Total voltage Current Temperature Accuracy Input Cell/Block voltage Total voltage Current (shunt-voltage) 600V CAT II Measuring multi-cables If not otherwise specified (when ordering), TMC-4001 instruments are equipped with standard measuring multi-cables (Type MKB16/250) specified for...

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7. Trouble shooting You have MISCONNECTED the battery to TMC4001. Make sure that the first measuring cable (Connector C1) is ALWAYS connected to the electrical minus pole of the battery. In the test data you’ve entered wrong limits for the All measuring cables are connected, but cell voltage. TMC4001 has two cell voltage ranges: when scanning only voltages about 3,1V 3V and 15V which are automatically set according to are displayed, though higher voltage is the entered limits. applied. All voltages are displayed correctly, but the In the test data you’ve entered a wrong cell number direction (+...

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