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Crushing Systems
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Catalog excerpts

Crushing Systems - 1

Crushing, screening, feeding and plant solutions

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Crushing Systems - 2

FLSmidth crushing system capabilities FLSmidth is more than just an equipment supplier, we are a solutions provider. We offer extensive global leading equipment lines for complete flowsheets. FLSmidth has created an unmatched portfolio of accomplishments by combining the proven reliability and quality of the industry’s leading brands: ABON, Buffalo, CEntry, Conveyor Engineering, Dawson Metallurgical Laboratories, Decanter Machine, DorrOliver, EIMCO, Essa, FFE, Fuller-Traylor, KOCH, Knelson, Krebs, Ludowici, MAAG Gear, Mayer Bulk, M.I.E. Enterprises, Möller, MVT, PERI, Phillips Kiln...

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Crushing Systems - 3

FLSmidth’s Minerals division combines heritage equipment with successful track records under one roof, enabling our customers to access the best technology and processes for their projects. The crushing & screening products within the mineral processing portfolio provide our customers with the a variety of options in developing a best-in-class solution to their process, whether is it for a mine, quarry, or construction site. FLSmidth’s expertise can help to develop the best solution for your project. We are capable of going from raw material testing, to installation and commissioning for a...

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Crushing Systems - 4

Gyratory crushers FLSmidth’s legacy of quality crushers dates back to the Traylor and Fuller-Traylor gyratory crushers of the early 1900s. FLSmidth crushers have continuously withstood the harshest requirements found in the world’s mines and rock quarries. Through constant and continual improvements in engineering to meet customer needs, FLSmidth is a proven and preferred crusher supplier throughout the industry. Design Both the bottom service (NT) and top service (TS) crushers are available from FLSmidth to meet any process requirement. Machines are available for surface or underground...

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Crushing Systems - 5

5. Spider Grease Seal 19. Gear Cover Assembly 17. Dust Seal Assembly 16. Dust Seal Bonnet 11. Split Contact Oil Seal 12. Top Shell 13. Middle Shell Assembly 24. Mantle Position Indicator Available TS Crusher Sizes (mm) The bar-type spider’s 4-bolt design reduces the amount of time required to remove and it’s slim design reduces the overall amount of space necessary during maintenance. • more efficient, and safer than a traditional bottom service gyratory crusher. • Threadless mainshaft design improves strength by minimizing peak stresses during demanding crushing operations. The...

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Crushing Systems - 6

FLSmidth’s history with the design and manufacture of jaw crushers dates back more than 100 years with the Traylor and Fuller-Traylor double toggle jaw crushers. FLSmidth is proud to add their new line of single toggle jaw crushers, the TST, to the heritage the double toggle crushers established. Design The TST jaw crushers are engineered for trouble-free operation, characterized by safe and easy serviceability. The most modern analysis techniques and features available to date ensure a strong and reliable crusher design. The TST is equipped with an efficient crushing motion, modular frame...

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Crushing Systems - 7

Front Frame Mounting Foot Side Frame Swing Jaw Rear Frame Eccentric Shaft Roller Bearings Labyrinth Seal Bearing Cap Flywheel Safety Shear Pin Available TST Crusher Sizes Tension Rod Spring Jaw Retainer Replaceable Tip Backing Plate FLSmidth’s bolted and pinned frame assembly comes together for a very strong and robust design Cheek Plate Jaw Plate Retaining Wedge Swing Jaw Wear Plate V-Ring Seal Hydraulic cylinder wedge adjustment takes up wear seen on the jaw plates Safety shear pin provides faster and safer maintenance than a typical breakable toggle plate Swing jaw & front frame employ...

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Crushing Systems - 8

ABON low speed sizers ™ FLSmidth ABON has been manufacturing low speed sizers since the mid-1960s. The sizers are successful in multiple applications and are often the preferred choice in iron ore, coal and bauxite applications. Design ABON sizers are built using the highest quality components and highest design standards. This combination results in a robust design and a dedicated customer base. Performance Low Speed Sizing is one of the more unique crushing technologies in the world today. A combination of high torque and low roll speeds with a unique tooth profile in the ABON equipment...

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Crushing Systems - 9

Simple Infrastructure requirements due to minimal dynamic loads placed on surrounding supports and structure Long wear life of consumable elements due to positive bite and minimal feed slip Exceptionally low headroom requirements Environmental features of low noise, low dust and minimal fines creation Largest sizer models supplied and operating on the market Ideal for In Pit Crushing & Conveying (IPCC) systems Capabilities in excess of 12,000 mtph Insensitive to clay and sticky materials Pre-scalping of undersize not required Modular main frame assembly Single piece forged shafts Sizing...

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Crushing Systems - 10

Raptor cone crushers ® Raptor® cone crushers have been proven in some of the most demanding applications worldwide. No matter the application (aggregate, minerals, pebble), the Raptor cone crushers offer more flexibility in production to meet customer requirements. Design Raptor cone crushers have been designed with input from plant operations and maintenance people around the globe. This input has led to many designs and features that reduce maintenance time and increase production. Raptor cone crushers’ critical load bearing components meet specifications that typically exceed what is...

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Crushing Systems - 11

Integral counter shaft box ensures a stronger design and decreased dust ingress Socketless design facilitates eccentric assembly removal Fail-safe hydraulic system allows crusher to be operable after a failed piston Main frame inspection doors allow operator to view wear liners without disassembly or crawling underneath the machine Hopper Assembly Bowl Adjustment Cap Drive Ring Feed Plate Assembly Head Assembly Torch Ring Mantle Bowl Liner Socket Liner Adjustment Ring Clamping Cylinder Main Frame Main Frame Liner Main Frame Seat Liner Tramp Release Cylinder Main Shaft Eccentric...

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