Pallet system X65
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Pallet system with standard modules and RFID Application areas The X65 pallet system is a complete system for handling individual products on product carriers (pallets). An automated system is built on configurable standard modules. Standard modules make it very easy and fast to create simple as well as advanced layouts for routing, balancing, buffering and positioning of pallets. RFID identification in the pallets enables one piece track and trace and logistic control for the production line. Examples of application areas are transport and assembly of spark plugs, gear wheels, fuel injectors, hydraulic WK pistons, headlights, brake cylinders, cellular phones, and hard disk drives. XC Technical characteristics Pallet weight: X65 pallet, chain width 63 mm Pallet sizes (W×L×H): Maximum load on pallet: 3,0 kg (including pallet and fixture) Locating accuracy: Pallet system with standard modules and RFID

Pallet system with standard modules and RFID (continued) Divert/merge devices Combined divert/merge modules Divert/merge devices are used for routing products by dividing or combining flows of products. Usually there is a main conveyor, a “highway”, and separate subordinated conveyors, “satellites”. On the satellites, products can be subjected to various operations such as turning, grinding, assembly or testing, without disturbing the main flow. After the operations, the products can return to the highway. A combination of a highway and one or more satellites is often called a cell. Using...

Pallets – introduction The pallet plate is equipped with a socket for an IFM RFID tag IFM read on the fly at speeds up to 30 m/min Attachment holes for fixture One optional plate under the pallet for fast loading Pallet loading The X65 pallet can be adapted to specific requirements such as • Fast indexing The centre of gravity of the product on the pallet (including fixture) must be located inside a 20 mm × 50 mm rectangle on the pallet. See figure. Easy attachment of fixtures A pallet consists of an injection molded (1) pallet base (PA66) and two (2) plastic pucks with (3) slide plates at...

Stop surface

Pallet parts for replacements Guide disc Level of slide plate Guide disc, with plastic plate (Rear)* XLPG 63 P Guide disc, plastic plate (Front)** XLPG 63 DP *) Including slide plate, initiator plate. **) Including slide plate, shock absorber, initiator plate. Note. Must be ordered in multiples of 10. Slide plate kit, plastic, snap-on Slide plate, polyamide Note. Each pallet is delivered with one shock absorber Note. Each pallet is delivered with two initiator plates. Note! Each pallet is delivered with four screws that holds the Guide discs. Pallet parts for replacements

RFID components RFID tag Read/write head The RFID tag can be read reliably at speeds up to 30 m/min. The tag has an M5 grub screw like design and is mounted in a plastic holder. The read/write heads exchange data with the passive RFID tags at a maximum distance of 20 mm. The read/write head has an M12 connector. The M12 cable is connected to an M12 ASi socket. Up to 31 read/write heads can be connected to one ASi system. Threaded type Operating frequency 224 (7 pages with 32 bits each) Read/write head Read/write head Read/write head bracket The RFID tag holder (on the right side) is...

Guide rails for pallets – introduction Guide rail bracket for X65 pallets Guide rail bracket Guide rail bracket for X65 pallets Mounting hardware included: To guide rail: ISO 4762 M5x10-8.8-A2K (screw), XDAN 5 A (nut) To beam: DIN 7984 M6x12-8.8-A2K (screw), XCAN 6 (nut) Connecting strips Guide rail types Connecting strips for guide rail Aluminium guide rails for X65 pallets are available as straight sections and as pre-bent curve sections for 30°, 45°, 90° and 180° wheel bends. Connecting strip Straight guide rails for X65 pallets Mounting tool for guide rails Mounting tool Guide rail,...

Guide rails for wheel bends Guide rails for wheel bends 90º Guide rail for wheel bend For 30° wheel bend, inner For 45° wheel bend, inner For 90° wheel bend, inner For 180° wheel bend, inner For 30° wheel bend, outer For 45° wheel bend, outer For 90° wheel bend, outer For 180° wheel bend, outer Including connecting strips Guide rails for wheel bends

Locating module – introduction PO Principles of operation The Locating station for the X65 pallet system are used for positioning of pallets. The pallets are stopped by a pneumatically controlled stop device near the desired position. A proximity switch is used to indicate that a pallet is in the locating station. A locating cross wedge is activated to one side of the pallet lifting the pallet against a V-ruler on the opposite side of the pallet. The locating accuracy is within +/-0,1 mm. Locating module Locating modules are components for positioning pallets in preparation for operations...

Locating module Locating module 78 77 Located pallet Pallet on chain Locating module* *Use online configurator when ordering For detailed technical information, see the website http://www.flexlink.com. Max total vertical load (including pallet and product) in located position is 300 N. Effective track length: 0,6 m 1-way (1,2 m 2-way). Locating accuracy (±0,1 mm) Locating module

Diverting and merging modules – introduction Common information Divert and merge modules For safety reasons, the pallet stop is blocking the flow in case of a pressure drop, preventing pallets from travelling uncontrolled along the conveyor. A combined divert/merge device is used to guide XKP selected pallets from a main conveyor (highway) into a satellite conveyor and back. The combination also permits recirculating the pallets on the satellite until the pal- X180 let is ready to return to the highway. Divert modules Divert modules are used to guide selected pallets from one conveyor to...

Divert modules Divert module 45° Figure shows type L (divert to left) *Use online configurator when ordering Figure shows type L (divert to left) *Use online configurator when ordering Effective track length: 1,55 m 1-way (3,1 m 2-way) Effective track length: 1,68 m 1-way (3,35 m 2-way) Merge modules Merge module 45° Figure shows type R (merge from right) *Use online configurator when ordering Figure shows type R (merge from right) *Use online configurator when ordering Effective track length: 1,55 m 1-way (3,1 m 2-way) Effective track length: 1,68 m 1-way (3,35 m 2-way) Divert modules