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Belt Conveyor Products Guide

Belt Conveyor Products Guide
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Belt Conveyor Products Guide

Product catalog summary
Overview: This document serves as a comprehensive guide to Flexco's belt conveyor products, focusing on solutions for common issues such as carryback, belt slip, mistracking, and spillage. It emphasizes the importance of maintaining efficient and safe conveyor operations and introduces innovative products designed to enhance performance and reduce maintenance costs.
Solutions for Belt Issues: The document outlines solutions for carryback, belt slip, mistracking, and spillage, including belt cleaners, ploughs, pulley lagging, trainers, and positioners. These solutions are engineered to increase belt life, reduce maintenance costs, enhance safety, and ensure consistent performance.
Innovations: Flexco's innovations include patented cleaner blade profiles, heavy-duty tensioning systems, pivot-and-tilt technology for belt tracking, and high-friction ceramic lagging. These innovations are designed for easy serviceability and are suitable for various challenging applications.
Product Specifications: Detailed specifications for primary and secondary cleaners are provided, including belt width, pulley diameter, temperature range, and compatibility with mechanical fasteners.
Application Recommendations: The document advises on selecting the right products based on belt speed, width, pulley condition, and environmental factors to maximize performance and longevity.
Secondary Cleaners: Flexco offers several types of secondary cleaners, including P-Type, R-Type, and MHS models, each with different blade tips for specific applications. These cleaners are suitable for industries such as aggregate, cement, wood processing, and mining.
Belt Trackers: Flexco's belt tracking systems, such as the Belt Positioner™, PT Smart™, and PT Max™, are designed to correct belt misalignment using sensor rollers to detect belt wander and adjust the belt's position.
Impact Beds: The DRX series impact beds are designed to absorb impact energy and reduce spillage at load points, featuring Velocity Reduction Technology™.
Skirting Systems: Flexco's skirting systems, such as Flex-Seal™ and Flex-Lok™, provide effective sealing at load points to prevent spillage and protect the belt.
Ploughs: The RDP1 Diagonal Plough and V-Plough are designed to discharge debris from conveyor belts, with easy installation and compatibility with various conveyor structures.
Pulley Lagging: Flexco provides various pulley lagging options to address slippage issues, including Flex-Lag® Ceramic Pulley Lagging and Flex-Lag® Diamond Ceramic Pulley Lagging, designed to minimize vibration and offer high friction coefficients.
CoreTech™ Rollers: CoreTech™ rollers address common issues such as roller life, weight, power consumption, and noise, made from corrosion-resistant materials and lighter than steel rollers.
Partnership and Support: Flexco emphasizes its commitment to safety, quality, and productivity, offering on-site system audits and a wide range of compatible products, including mechanical belt fasteners and maintenance tools.
Conclusion: Flexco's belt conveyor products are engineered to address the toughest challenges in conveyor systems, offering durability, efficiency, and cost savings. The document emphasizes the importance of selecting the right products for specific applications to maximize performance and longevity.
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Catalog excerpts

Belt Conveyor Products Guide-1

Keep your line up and running.

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Belt Conveyor Products Guide-2

SOLUTIONS FOR EVERY ISSUE ALONG THE BELT LINE prIMARY cleaner transfer system secondary cleaner RUBBER pulley lagging impact bed belt Positioner belt traine

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Belt Conveyor Products Guide-3

With over 100 years of experience in the belt conveyor industry, Flexco knows that keeping your line running smoothly is essential to the success of your operation. That’s why we’ve developed a comprehensive line of innovative belt conveyor products that address the key issues you face. Material that sticks to the belt after it leaves the transfer point and continues falling off along the conveyor’s return side. To address carryback, we offer: Belt drifts to one side or the other, resulting in material spillage, uneven belt wear, and possible system damage. To combat mistracking, we offer: •...

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Belt Conveyor Products Guide-4

Innovative Designs, Superior Engineering, Industry Expertise Since 1907 we’ve been dedicated to improving belt performance and productivity. That’s meant spending a lot of time in the field, , working alongside customers and learning about their everyday challenges — first-hand. We use that hard-won knowledge to design belt conveyor products that work better and last longer. In fact, we pioneered many of the advanced features that have since become industry standards. Cleaner Innovations • Patented, Faceted Blade Profile — These blades continually renew their edges, creating more efficient cleaning...

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Belt Conveyor Products Guide-5

Mineline ­ When “standard” – products just won’t do. ® Flexco Mineline® products have been designed and engineered to work — day in and day out — in some of the toughest applications in the world. Regardless of the application, whether it be underground coal mining, port loading facilities, or other heavy tonnage applications that test the strength and durability of your conveyor system, Mineline® is the answer. Customers have come to expect a Flexco cleaner, impact bed or tracker with the Mineline® brand by its name to excel — even in situations where other products have failed. Next to Mineline...

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Belt Conveyor Products Guide-6

Your Issue: Carryback Our Solution: Advanced Cleaning Systems Step 1 Understand Your Options belt cleaners blade options Precleaners • ounted to the head pulley and below the M material flow • deal for removing large pieces of material — I typically about 60 - 70 percent of initial carryback Polyurethane • Easier on the belt • Works well with mechanical splices • Economical • pecialty formulations for high heat, S chemical resistance, or water removal Secondary cleaners • ocated just past where the belt leaves the head L pulley — and anywhere else down the beltline • specially good at removing...

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Belt Conveyor Products Guide-7

ConShear High Temp Precleaner Options Application Description High Temp V-Tip Belt Width* Head Pulley Diameter Temperature Range Reversing Belts Mechanical Fasteners *Special sizes available upon request. **Belt speeds can be higher in vulcanised applications. UC/UV Blade Secondary Cleaner Options MHS (C-Tip) P-Type® (C-Tip) P-Type (V-Tip) U-Type® (F-Blade) U-Type (C-Blade) Belt Width* Temperature Range Reversing Belts Work with Mechanical Fasteners Application Description U-Type (V-Blade) R-Type® (C-Tip) R-Type (V-Tip) Belt Width* Temperature Range Reversing Belts Work with Mechanical Fasteners...

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Belt Conveyor Products Guide-8

Flexco Primary Cleaners Features & Applications EZP-LS “Limited Space” Primary Cleaner • • • • Compact design with shorter pole length Standard-duty, solid-blade design Visual tension check Do-it-yourself installation and minimal maintenance Standard-duty, with 60 mm (2 3/8 ") diameter pole Visual tension check Requires just 102 mm (4") of horizontal clearance Do-it-yourself installation and minimal maintenance Pulley Diameter from 150 – 550 mm (6” – 22”) Pulley Diameter from 250 – 900 mm (10” – 36”) Applications – Brick/Block Plants, Ready Mix Plants, Road/Mobile Equipment * Also available in...

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Belt Conveyor Products Guide-9

High-Temp EZP1 Primary Cleaner • • • • • Standard-duty, solid-blade design rated up to 135° C (275° F) Visual tension check Requires just 100 mm (4") of horizontal clearance Do-it-yourself installation and minimal maintenance Can handle temperature spikes to 163° C (325° F) Pulley Diameter from 250 – 900 mm (10” – 36”) Applications – Coke, Clinker, Cement, Asphalt * Also available in Stainless Steel MMP Medium Mine-Duty Primary Cleaner • Medium-duty mining precleaner with TuffShear™ blade • eavy-duty, 3-piece design pole with dual tensioners H • Visual tension check Pulley Diameter from 400 –...

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Belt Conveyor Products Guide-10

Flexco precleaners High-Temp HV Primary Cleaner MHCP Heavy-Duty Cartridge Primary Cleaner • ungsten carbide tip provides superior cleaning efficiency T (vulcanised belts only) • Segmented blades work independently • Visual tension check Pulley Diameter from 250 – 1575 mm (10” – 63”) One of the most rugged precleaners available Engineered for abusive conditions Telescoping, 3-piece pole that resists twisting/bowing/bending Q uick-change SuperShear™ blade cartridge for fast, easy maintenance Applications – Power Plants, Port Facilities, Iron Ore, Steel Mills Pulley Diameter from 500 – 1200 mm (20”...

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Belt Conveyor Products Guide-11

F l e x c o SECOND A RY CLE A NERS Features & Applications P-Type Secondary Cleaner • vailable with C-tips for mechanical fastener applications A or V-tips for vulcanised applications • egmented, tungsten carbide blades S • Bolt-up tensioning system • imited space model option for telescoping, stacking, or L portable conveyors Applications – Aggregate, Sand & Gravel, Cement, Wood Processing, Recycling, Light Mining, Power Plants with Vulcanised Belts R-Type Reversing Secondary Cleaner • vailable with C-tips for mechanical fastener applications A or V-tips for vulcanised applications • wo-way...

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All FLEXCO catalogs and technical brochures

  1. CLIPPER®

    2  Pages

  2. NOVITOOL®

    2  Pages

  3. SUPER-SCREW®

    8  Pages

  4. PT Smart™

    2  Pages

  5. BCP Overview

    28  Pages

  6. MMP

    2  Pages

  7. H - Types

    2  Pages

  8. EZP-LS

    2  Pages

  9. Belt cleats

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.