Optimax Systems Expands Capability with the FARO PowerGAGE - FARO - #1

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FARO, FaroArm and the FARO Logo are registered trademarks and trademarks of FARO Technologies, Inc. © 2008 FARO Technologies, Inc. All Rights Reserved. 04REF202-067.pdf Revised: 12/11/08 Optimax Systems Expands Capability with the FARO PowerGAGE Optimax Systems of Ontario, New York is at the forefront of precision optical components. They specialize in the rapid prototyping and fabrication of optics for aerospace, defense, and medical markets – and use deterministic CNC machine tools for predictable removal rates and adherence to tight tolerances. PROBLEM Cutting-edge technology enables Optimax (optimaxsi.com) to manufacture precision optics at speeds up to 10 times faster than traditional methods. They measure parts from 10mm to 250mm with geometry varying from simple shapes to multiple complex faces and mathematically defined 3-D surfaces. The geometry needed for direct measurement is easily damaged by traditional gauging methods. Often defined by a surface form generated by a mathematical equation, normal measurement techniques don’t work and the only way to verify accuracy is to compare machined parts to a solid CAD models. Older technology like hand gauges and profilometers weren’t sufficient, and contracting out to a traditional CMM wasn’t practical based on time demands. SOLUTION After looking at all the options, including their own fixed CMM, Optimax decided to go with the FARO PowerGAGE. Optimax takes measurements right in the machine centers 90 percent of the time and the tolerances they deal with are so tight that they can’t remove parts from the fixturing in order to make a measurement off-line at a fixed CMM. With the Gage, it takes only 30 seconds to move a unit onto the machine and measure. They were looking for form accuracy of less than 5 ìm and they yield less than 3 ìm measuring with the FARO Gage. The portability and versatility of the Gage and Delcam’s PowerINSPECT® software allows them to use the device almost anywhere. They can make measurements that weren’t even possible before. In most cases, the Gage is much easier and faster than traditional methods. They use their Gage everyday and, on some jobs, for every single measurement. RETURN ON INVESTMENT The Gage replaced a lot of their traditional gauging. So much so, that Optimax reduced their measuring tool expenditures by at least $1,500 per year. They have also reduced part-to-part processing times by at least 15 minutes now that they can take measurements without removing parts from the machine. “I’m confident that the device will pay for itself in less than three years,” Department Manager Alan Gould said. “We are using the Gage for more applications than we originally planned and are, in turn, realizing more cost savings than expected.” “The greatest value though is the expanded capability,” said Gould. “Before acquiring the FARO PowerGAGE, we were reluctant to bid on complex geometry jobs. We now have a solution that allows us to validate such parts, so we can bid – and win.” Commercial Optics — Fabrication www.faro.com • 800.736.0234