All EWM HIGHTEC WELDING GmbH catalogues and technical brochures

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alpha Q 351 2DV FDWInverter welding machine, DC, pulse, water-cooled, with two separate wire feedunitsMultiprocess: MIG/MAG, TIG lift arc, MMA, air arc gougingDecompact, mobile, can be lifted by crane and moved by fork liftOne-knob operation (Synergic):...

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alpha Q 351 2DV FDWHit the bull's-eye six times by welding with alpha QOne power source, six processes: coldArc and forceArc, MIG/MAG pulse and standard,TIG(Liftarc) and MMA – ideally equipped for all applications.coldArc – reduced-energy...

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alpha Q 551 D FDWInverter welding machine, DC, pulse, water-cooled, with double wire feederMultiprocess: MIG/MAG, TIG lift arc, MMA, air arc gougingDecompact, mobile, can be lifted by crane and moved by fork liftOne-knob operation (Synergic): setting...

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alpha Q 551 D FDWHit the bull's-eye six times by welding with alpha QOne power source, six processes: coldArc and forceArc, MIG/MAG pulse and standard,TIG(Liftarc) and MMA – ideally equipped for all applications.coldArc – reduced-energy short...

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alpha Q 351 D FDWInverter welding machine, DC, pulse, water-cooled, with double wire feederMultiprocess: MIG/MAG, TIG lift arc, MMA, air arc gougingDecompact, mobile, can be lifted by crane and moved by fork liftOne-knob operation (Synergic): setting...

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alpha Q 351 D FDWHit the bull's-eye six times by welding with alpha QOne power source, six processes: coldArc and forceArc, MIG/MAG pulse and standard,TIG(Liftarc) and MMA – ideally equipped for all applications.coldArc – reduced-energy short...

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alpha Q 551 FDWInverter welding machine, DC, pulse, water-cooledMultiprocess: MIG/MAG, TIG lift arc, MMA, air arc gougingWith alpha Q Drive 4 HS also suitable for high-speed welding (alpha Q 551 only)Decompact, mobile, can be lifted by crane and moved...

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alpha Q 551 FDWHit the bull's-eye six times by welding with alpha QOne power source, six processes: coldArc and forceArc, MIG/MAG pulse and standard,TIG(Liftarc) and MMA – ideally equipped for all applications.coldArc – reduced-energy short...

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alpha Q 351 FDWInverter welding machine, DC, pulse, water-cooledMultiprocess: MIG/MAG, TIG lift arc, MMA, air arc gougingWith alpha Q Drive 4 HS also suitable for high-speed welding (alpha Q 551 only)Decompact, mobile, can be lifted by crane and moved...

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alpha Q 351 FDWHit the bull's-eye six times by welding with alpha QOne power source, six processes: coldArc and forceArc, MIG/MAG pulse and standard,TIG(Liftarc) and MMA – ideally equipped for all applications.coldArc – reduced-energy short...

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alpha Q 330 TKMInverter welding machine, DC, pulseModular (gas- or water-cooled)One-knob operation (Synergic): setting of all welding parameters and functions easy setting of operating point at the wire feed unit, pre-programmed JOBs(welding tasks) can...

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■ Product Catalogue ■ Welding machines■ Welding torches■ Welding consumables■ Plasma cutting■ Oxy-fuel welding and cutting■ Mechanisation, automation and process planning■ Surface treatment■ Protective...

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EWM HIGHTEC WELDING GmbH – Simply more!EWM has a fully coordinated system in which all components are systematically geared towards delivering consistentlyhigh welding quality, conserving resources and reducing the workload. The advantages for our...

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Arc weldingWelding machine sets7Welding torches97Welding consumables295Welding accessories367Orbital welding395Plasma cuttingCutting machines and torches411Compressed air accessories433Oxy-fuel welding and cuttingTorches, machines and accessories451Mechanisation...

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The EWM Total System Concept The Welding Code:At EWM, the “Welding Code” means an in-depth understanding of what constitutes aperfect weld in the context of your specific welding task. Only with this knowledge anddecades of experience is it...

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eSymbols1-phase connection2-phase connection3-phase connection3-phase connection „TNS net"5-pole torch connection__19wg£r7-pole remote control connection8-pole torch connection12-pole torch connection14-pole remote control connection19-pole...

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miniDrive MIG/MAG intermediate drive W/77 When it becomes tight: The new m i n i D HVG ■ Small, lightweight and compact - ideal in confined spaces ■ Maximal range - long distances up to 50 m ■ Operating point setting,...

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II MIG/MAG intermediate drive miniDrive IW/77 miniDrive MIG/MAG You can get anywhere with the miniDrive. Is your welding location confined and far away from the power source and is great weight an impediment?Then the miniDrive...

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IW/77 MIG/MAG intermediate drive miniDrive System example Taurus 401 Synergic S (compact) ' MT451W 5M (standard torch) or function torch Optional: Wire fed from drum, e.g. 250 kg Taurus 401 Synergic S FKW Sample price Taurus...

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MIG/MAG intermediate driveminiDriveWire feeders Suitable with compact welding machines or for operation with:Wire feedersThe miniDrive can be used with all wire feeders ofdevice series alpha Q, Phoenix Progress, PhoenixExpert and Taurus Synergic S.Intermediate...

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Welding consumablesHandbook3rd edition

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TUVRheinfand" CERTIFICATE erf Factory prod(w:IK}n ctHrtral No. Q035-CPD-C921 ENBCUHMl CM ED tNCIIDn ' (jJlMTTUj-fV HUBDA HIDMXU mSQ7l(IM (">«J 1?Ut-A. ■NKUI4 nUIBM H«9UM fh401U|t EN as I4JK EWV Hlflhwt...

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Welding consumables handbook Table of contents      Technical specifications 5 St.tWire electrodes39   TIG welding rods107     Stick electrodes149  Detailed information...

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www.ewm-group.com WC 2012 2012-9-25

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Technical specifications PageAvailable forms of wire electrodes Overview of welding consumablesWire electrodes Flux cored wires Stick electrodes TIG welding rods-S-Comparison table of EN name and EWM designation Standards and...

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KUKAflexibleCUBE ew/r automation ENGINEERING I TECHNOLOGY I ROBOTICS KUKfl Highlights ■ Flexible and expandable due to the modular construction of the cell ■ Protection of investment thanks to modular construction...

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EWM HIGHTEC WELDING AUTOMATION GmbH Customised and turnkey automation solutions W/77 automation Our location EWM HIGHTEC WELDING AUTOMATION GmbH is located in Oelsnitz in the Saxon Vogtland region, not far from the neighbouring states...

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■ Laser Seam Finding automation ENGINEERING I TECHNOLOGY I ROBOTICS Highlights ■ The combination of intelligent camera technology, an integrated computer and modifiable laser line illumi- nation allows the detection...

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EWM HIGHTEC WELDING AUTOMATION GmbH Laser Seam Finding General applications ■ Depending on the control task, the optical measuring head can be used to solve positioning issues (e.g. automa- tic welding head control), assist with automated...

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ew/T automation Typical applications Finding of the position of components/weld seams in single images Position of 3 laser lines on a lap weld (sheet formed into a tube) These solutions are suitable whenever the weld seams are short...

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EWM HIGHTEC WELDING AUTOMATION GmbH Customised and turnkey automation solutions W/77 automation Our location EWM HIGHTEC WELDING AUTOMATION GmbH is located in Oelsnitz in the Saxon Vogtland region, not far from the neighbouring states...

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■ EWM HIGHTEC WELDING AUTOMATION GmbH ENGINEERING I TECHNOLOGY I ROBOTICS ev\//T automation AUTOMATION COMPONENTS ■ MECHANISATION ■ CIRCUMFERENTIAL WELDING SYSTEMS ■ SAW WELDING TECHNOLOGY

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EWM HIGHTEC WELDING AUTOMATION GmbH AUTOMATION COMPONENTS EWM HIGHTEC WELDING AUTOMATION is your competent partner for economic automation solutions, with a focus on customised special machine engineering with high-quality standard components:...

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EngineeringCustomised, individualised mechanical engineering, plant engineering and assembly linesRecording the client's requirements andcreating the specificationsPlasma butt joint/1.4462/12 mmTechnological welding testsWelding data productionTime...

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EWM HIGHTEC WELDING AUTOMATION GmbHAUTOMATION COMPONENTSMechanisationPositioners and turn large and heavy workpiecesTiltQuick and versatile – always weld in the optimum positionSignificant savings in working time with increased qualityOptional hollow...

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Technical Data Load capacity Table plate diameter Rotation speed 350 mm to 2000 mm 0.05 U/minto4 U/min (Information depending on the type selected) Available from 4th quarter of 2012 EWM HIGHTEC WELDING AUTOMATION GmbH Tel.:4937421...

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EWM HIGHTEC WELDING AUTOMATION GmbH automation ENGINEERING I TECHNOLOGY I ROBOTICS MECHANICAL ENGINEERING + PLANT ENGINEERING PERIPHERALS + ROBOTS WELDING TECHNOLOGY (submerged arc, plasma, MIG/MAG, TIG) CUTTING + GRINDING MEASURING...

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EWM HIGHTEC WELDING AUTOMATION GmbH Customised and turnkey automation solutions EWM HIGHTEC WELDING AUTOMATION is your competent partner for economic automation solutions, with a focus on customised special machine engineering with high-quality...

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EngineeringCustomised, individualised mechanical engineering, plant engineering and assembly linesRecording the client's requirements andcreating the specificationsPlasma butt joint/1.4462/12 mmTechnological welding testsWelding data productionTime...

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EWM HIGHTEC WELDING AUTOMATION GmbH Customised and turnkey automation solutions W/77 automation Engineering Pre-planning, layout, component testing, tech- nology alternatives Mechanised assemblies up to fully automated robotic...

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Robotics effective entry solutionsCostTurnkey, universally deployable completesolutionsComplete assembly linesEWM HIGHTEC WELDING AUTOMATION GmbHTel.: 49 37421 20-300 · Fax: -3185

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Product Catalogue 2012 Welding machines and accessories

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SymbolsGas cooledWater cooledPortableMobileCompactDecompactAbbreviations2DVTwo wire feed units2TDouble push-button4R4 rollers5P5-pole connection socket8P8-pole connection socketADAPAdapterASMConnection capabilityAWConnection capability filler wirecelCellulose...

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Contacting EWMn Internetwww.ewm-group.comn Emailinfo@ewm-group.comYou can call us Monday to Fridayfrom 7.30 am to 5 pm at:02680-181-0Sales, service and trainingn Salessales@ewm-group.comn Serviceservice@ewm-group.comn Trainingtraining@ewm-group.comWelding...

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The Reason Behind the “EWM Total System Concept”.Compromising on the quality of welding equipment doesn‘t paylong-term. Many of our customers found this out for themselvesbefore choosing to place their trust in EWM. Rectifying weldingerrors...

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Because Quality Saves You Money.EWM develops and produces welding machines, wire feed units, torch systemsand intermediate hose packages of the highest quality, offering you the maximumbenefit when it comes to your welding tasks.Welding processes designed...

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Innovative EWM MIG/MAG welding processesPATENTEDalpha QforceArc ®coldArc®pipeSolution®PulsesuperPuls process switchingPhoenixforceArc ®rootArc ®PulsesuperPuls process switchingTaurus SynergicforceArc ®rootArc ®superPuls...

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We deliver progress:innovative weldingprocesses from EWM.As a leader in technology, EWM has beenperforming research and developmentfor decades, making welding even easier,more cost-effective and above all morereliable. At the same time, we have beenex...

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MIG/MAG welding with the innovative and patented EWM weldingcoldArc®processes with no additional welding process qualification!With our welding systems, we provide customers with the tools theyneed to carry out their individual welding tasks more...

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coldArc®PATENTEDPerfect welding and brazing.Heat-reduced, low-spatter short arc for low-distortion welding and brazing of thin metal sheets and root welding withexcellent gap-bridging capabilities.alpha QLess distortion and reduced discolouration...

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rootArc®The new short arc.Short arc with easy weld modelling capabilities foreffortless gap bridging and positional welding.PhoenixTaurus SynergicReduced spatter compared to standard short arcNon-alloyed and low-alloy steelsExcellent root formation...

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I Welding Consumables The logical consquence ewm Stick Electrodes Solid Wire TIG Rods Flux Cored Wire

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EWM PREMIUM QUALITY" - WELDING CONSUMABLES ■ A partner with responsibility - EWM with our expanded product range Now that EWM has perfected its Hi-value, Hi-technology welding Systems and welding torches, we have now advanced to the next technological...

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THE WHOLE WORLD OF WELDING TECHNOLOGY -EVERYTHING FROM ONE SINGLE SUPPLY SOURCE! ■ Unbeatable benefits for the users of EWM welding consumables I One point of contact for all system components I Consultation and service for the whole process chain...

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EWM WELDING CONSUMABLES AT A GLANCE MIG/MAG Solid Wire Name AWS ISO Material number SW 70S G3 Ti ER70S-2 G 42 2 C/M G3Si1+Ti Mild Steels SW 70S G3 ER70S-6 G 42 4M/C G3Si1 1.5125 SW 70S G4 ER70S-6 G 42 2C G4Si1 G 46 4M/C G4Si1 1.5130 High-Tensile SW 100S...

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,1? WMA Stick Electrodes \\i\d Steels SE 7016 BR SE 7018 6HS SE 6013 RC SE 6013RRB 5E6013RRC SE6013RCbJau SE6013RR E7016 E7018 E6012 E6013 E6013 E6013 E422B12H 10 E42 4B 32 H5 E380RC 11 E 35 2 R 12 E420RC 11 E420Rԇ11E420 RR 12 Heat Rsistant SE 8018...

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Innovative EWM TIG/plasma welding processes wm ATENTED The welding code has been broken - The key to better quality and cost-effectiveness! Tetrix Tetrix Tetrix Plasma Tetrix AW activArc® forceTig4 Plasma Cold wire Hot wire

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The welding code has been broken! AS A LEADER IN TECHNOLOGY, EWM HAS BEEN INVOLVED IN RESEARCH AND DEVELOPMENT FOR DECADES, MAKING Welding EvEN EAsIER, More securing the welding results. at the same time, we have been examining and analysing THE COMpLEX...

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Improving quality and cost-effectiveness! Focusing on TIG/plasma welding (subcategories 141 and 15 according to DIN ISO 4063) EWM has developed functions and processes with which their customers are able to carry out welding tasks faster, more cost-effective...

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activArc® Dynamic TIG arc with compensated arc performance. Tetrix activArc8 Dynamic TIG arc for targeted and concentrated heat input Safe TIG welding in all positions and panel thicknesses Full control over the arc energy Influence over the viscosity...

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Plasma Focused, directionally stable arc Different materials can be joined together (e.g. non-ferrous metals, plastic) High welding speeds in fully mechanised and automated applications Minimal heat input, resulting in less distortion Ignition reliability...

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timally safe orbital welding pipeTruck System ■ Considrable rduction in set-up time-The 19-kg tractor is placed offortlessly on the track System and can bc clamped in quickly ■ Extremely long service life - The track System is made...

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The pipeTruck MAG orbital welding System Scope ofdelivery ■ The pipeTruck System cornes fully ready to weld: - alpha QmultiprocessMIG/MAG welding machine - Oneortwowirefeed units - EWM AMT automated welding torch with wearing...

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MIG/MAG Welding TorchesMT-Series by EWMgas-cooled | liquid-cooled

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2System. Advantag

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For more than 50 years, we at EWM have studied thequestion of how to achieve maximum quality, ultimateeconomic efficiency and the widest possible range ofapplications for our arc-welding customers.We consequently research, analyse and optimise thewelding...

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PC2 PC1 2U/D U/D4Harness the power.Mi croprocessors, innovativewelding procedures, pre-definedjobs are all fine and helpful butideal welding results dependchiefly on one factor: the perfectinteraction between the welderand the optimised welding system.We...

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The design is both compact and robustto guarantee maximum scope and the greatest possiblesafety. The torch neck rests firmly in the stable grip plate. Thecombination of its intelligent design and the robust tube packageprovides mobility and fault protection...

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EWM HIGHTEC WELDINGAUTOMATION GmbHENGINEERING TECHNOLOGY ROBOTICMECHANICAL ENGINEERING + PLANT ENGINEERINGPERIPHERALS + ROBOTSWELDING TECHNOLOGY (SUBMERGED ARC, PLASMA, MIG/MAG, TIG)CUT TING + GRINDINGMEASURING + LASERS

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EWM HIGHTEC WELDING AUTOMATION is your competent partner for cost-effective automation solutions. Our focus is on customisedspecialist machine manufacture using high-quality standard components: automation with and without robot systems, automatedMAG...

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Our solutionsn Submerged arc welding portalfor bridge building, mechanical engineeringand shipbuilding with 2 vertical axes- Power sources 1000A/100% DC - submerged arcwelding with 1 and 2 wires- Tactile scanning/camera monitoringn MIG/MAG robot cell...

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www.ewm-group.com© EWM HIGHTEC WELDING GmbH 2010 · WM.0661.01 · 10.2010 · We reserve the right to make amendmentsEWM HIGHTEC WELDING AUTOMATION GmbHSteinfeldstrasse 1590425 Nürnberg · GermanyTel: +49 911 3841-727 · Fax:...

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www.ewm-group.comEWM SolutionsReference customer stories

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ContentMaterial Welding procedure Sector Reference PageSTSteel: unalloyed and low-alloy forceArcContainer and apparatusconstruction Scholz 4Crane construction Voith 5Mechanical engineering Amada 6Mechanical engineeringsupplier ISW 7Rail vehicle construction...

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forceArc® St“Economic bene ts”The company Scholz has been able to reduce productiontimes by around 50 percent using EWM-forceArc®.In the process, the pure productivity fi gures were increasedby 30% using a spray arc instead of the...

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forceArc® St“Total cost savings of up to 50% – that’s whatwon us over!”One of the leading innovators in crane manufacturingis Voith-Werke based in Traun, Austria. Andreas Lackner,Managing Director, explains: “We deliver...

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Innovativeautomation componentsProduct Catalogue 2011Machines and accessories for automation

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2Innovation out of traditionComplete portfolio for automated weldingFor EWM, automated welding is an integrated technology with a comprehensive productionsystem. All the components are consistently and precisely geared towards achieving reproducibleand...

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3System componentsProgramming the joining process is done in no time atall with the operating panel – all the parameters andsystem statuses relevant to the process are shown onthe display. Your advantage: the panel is only neededfor programming...

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4alpha Q®Phoenix®PlasmaTetrix® DC and AC/DCConsistent and reproducible welding resultsReliable and durableTop quality and absolutely state-of-the-art engineering.EWM offers a wide range of power sources, covering the entire field of efficient...

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5forceArc®pipeSolution®rootArc®activArc®forceTig®superPuls®coldArc®PATENTEDPATENTEDPATENTEDPATENTEDPATENTEDTrend-setting, international award winner – from the specialist to the all-rounderPerfect welding and brazingHeat-reduced,...

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ewm/i HIGHTEC® WELDING SIMPLY MORE i INNOVATION QUALITY HUMAN TOUCH I

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WHAT CONNECTS PEOPLE? I_> I rA/V\ILY KUU I LU/V\/V\UI\I VALUb_> AND TRADITIONS? IS IT THE DIFFERENCES THAT DRAW US TOGETHER AND STIMULATE US? IS IT COMMON TASKS AND GOALS? THE DIFFERENT QUALITIES AND SKILLS NEEDED TO ACHIEVE THEM? IS ITA...

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