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4
General
Subject to technical modifi cations; no responsibility is accepted for the accuracy of this information.
Inductive Ident Systems CIS
Applications
Inductive ident systems are used for the non-contact identifi cation of
products such as tools, product carriers or containers in the entire manufacturing
and logistics sector. The data carriers for the ident systems CIS
are mostly programmed with a unique sequential number. The product is
identifi ed at a read station using this number and the related production
data are then assigned to the product.
The data carriers are read using a completely wear-free inductive coupling.
The read heads and data carriers are of robust design, have a high degree
of protection and are designed for harsh industrial usage. The ident system
will also work without problems when subject to dirt and moisture.
System overview and function
The ident system CIS essentially comprises the following components:
Data carrier
Read-only station or read/write station with data interface
The ident systems CIS3, CIS3A and CIS3A-Mini are very similar with regard
to the interfaces to the higher level control system. As a result the
integration into the control system is similar. There are differences, on
the one hand, in the design of the antenna and, on the other hand, in the
design of the components. The special features and advantages of the
individual systems as well as the related system components are divided
into separate sections for the systems CIS3, CIS3A and CIS3A-Mini. The
components for the different ident systems CIS3, CIS3A and CIS3A-Mini
must not be mixed between the systems, i. e. a CIS3 read head is not
suitable for reading a CIS3A data carrier.
The read stations and read/write stations for the CIS3 and CIS3A are fi tted
compactly in one housing. In the case of the CIS3A-Mini the stations are
split in two for space reasons, that is interface adapter and antenna are
connected via an antenna cable.
Power is supplied to the transponder and the data are transferred between
the read/write station and the data carrier without using any contacts.
The CIS ident system operates on the principle of inductive coupling in
the near fi eld, based on a carrier frequency of 125 kHz. This standard
frequency at the low end of the frequency band used for RFID applications
makes it possible, if necessary, to even install the data carrier fl ush in
metal. However, it will certainly be of advantage if a non-metallic material
is used in the immediate area around the data carrier.
A memory chip and an antenna are fi tted in the data carrier, in various
shapes (transponder). The E2PROM to which data can be written (programmable)
retains the data in non-volatile form. For all standard data carriers
used for CIS the following applies:
Transponder without battery
Robust encapsulated data carrier housing with degree of protection
IP67
The read-only stations communicate with the higher level control system
via a 4-bit parallel interface and the read/write stations via a serial
interface.
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Integration for read-only operation
The ident system CIS is mostly used in installation as a read-only system
with the 4-bit parallel interface. The advantage of the parallel interface is
simple integration into the control system and the transparent representation
of the data. Quick and therefore low-cost integration into any type
of PLC is possible.
The 4 data wires, which are connected directly to the PLC via inputs
and outputs (I/O), represent at a point in time a related hex digit using
high/low levels (24 V/0 V). After the read station is switched on, the level
on all 4 wires is initially high. If a data carrier now enters the operating
distance of the read station, fi rst the data are automatically transferred
from the data carrier to the memory in the read station and stored there
temporarily. In the second step, the data are actively retrieved from the
memory in the read station by the control system. For the second step
it is no longer necessary for the data carrier to be in the read head's
operating distance.
The read station saves the data from a data carrier read until the next
data carrier is fed to the read station or the read station is switched off
and on again. In the case of the CIS3A-Mini it is also possible to delete
the temporary memory in the read station via a reset pulse. If there is
a data carrier in front of the read head, the data are transferred again
automatically.
In the fi rst step, it is signaled to the control system via the high level on
the STROBE output on the read station that there is a data carrier in the
operating distance and new data are available in the memory on the read
station. The STROBE output is set to the high level when the fi rst 4 hex
digits on the CIS3/CIS3A and the fi rst 8 hex digits on the CIS3A Mini are
available in the memory on the read station. If in the case of the CIS3/CIS3A
more than 4 hex digits are required in the application, it is necessary to
wait long enough until all the digits have been transferred to the memory
in the read station (see pulse diagram in the manual for the read station).
If, for some reason (e. g. excessively high relative speed), it was not
possible to read all the digits, on the output of the data Fhex is output as
an error message from the point at which the data were no longer read
from the data carrier.
In the second step, the data can be retrieved from the temporary memory
in the read station by the control system. A value between 0 and 15 is represented
at a point in time via a combination of high/low levels on the data
outputs on the read station using binary coding (high level on A=1, B=2,
C=4, D=8). The fi rst digit from the data carrier is indicated immediately
on the 4-bit data wire. Using pulses from the control system on the SKIP
input on the read station, a maximum of 32 hex digits (16 bytes) can be
read with the CIS3/CIS3A and 8 hex digits (4 bytes) with the CIS3A Mini.
Reference is to be made to the pulse diagram in the manual for the read
station for information on the timing of the pulses.
If the SKIP input on the read station is maintained static at a high level,
no data are transferred from the data carrier into the memory in the read
station. By maintaining the SKIP signal at the high level prior to the entry
of the data carrier in the operating distance, on the change in the SKIP
signal to the low level the data can be read statically at this defi ned point
in time. As long as the SKIP input is maintained at the high level, the
STROBE output remains at the low level, even if there is a data carrier in
the operating distance of the read head. The signaling that there is a read
head in front of the read head must therefore be provided separately if
you want to use this reading method. On the application of this method
of control, a CIS3 data carrier can, for instance, approach the read head
in the opposite direction to the arrow.
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