10 INTEGRATED PROCESSES
25Pages

{{requestButtons}}

Catalog excerpts

10 INTEGRATED  PROCESSES - 1

10 INTEGRATED PROCESSES We produce customized metal parts

Open the catalog to page 1
10 INTEGRATED  PROCESSES - 2

With a work force composed by more than 150 employees, ETMA works to uphold quality standards and to improve efficiency. In order to respond with effectiveness to the challenges posed by its customers, ETMA has developed an exclusive system which customizes its range of services: the 10 integrated productive processes. 10 INTEGRATED PROCESSES - PROTOTYPES - TOOLS AND EQUIPMENTS - TURNING - STAMPING AND AUTOMATIC FORMING - COLD FORGING / SCREWS - WIRE FORMING - HEAT TREATMENTS SURFACE TREATMENTS - ASSEMBLY / WELDING INSPECTION / SORTING QUALITY BUSINESS SECTORS

Open the catalog to page 2
10 INTEGRATED  PROCESSES - 3

We start from your needs and your goals. We have hardware and software for project and development support prior to mass production in the manufacture of prototypes and pre-production series. find more at www.etmametalparts.com

Open the catalog to page 3
10 INTEGRATED  PROCESSES - 4

TECHNICAL TEAM • When starting a prototyping project, you will have direct contact with a technical manager that: • Monitors the project • Responds directly to any technical questions that you may have and answers for the prototypes manufacturing deadlines • Supports and helps you with technical requirements, both for new parts, or for changes in existing ones RAW MATERIALS • Bars, wires and strips in: steel, stainless steel, brass, aluminium and copper EQUIPMENTS AND SOFTWARE • Siemens NX , bNX from Bihler, Pro/Engineer, AutoCad, TB Deco, GCAM, PCAM, FeatureCAM , Placke Baby, Hydraulic...

Open the catalog to page 4
10 INTEGRATED  PROCESSES - 5

To respond effectively to your needs, ETMA has at your disposal a section for the manufacture of tools and equipments. We develop the tools that will be used in the manufacture of your parts, as well as assembly, inspection and sorting equipments, among others. • Progressivetools for stamping for eccentric presses and high speed press (Bruderer) • Forming tools (Bihler) • Conforming tools • Cold forging tools (double tap and multi slide) • Transfer assembly machines • Robotic assembly machine • Optical sorting machines • Torque controlled sorting machines 10 ET1*R METAL PARTS find more at...

Open the catalog to page 5
10 INTEGRATED  PROCESSES - 6

TECHNICAL TEAM • We have an engineering and design team to help you find the most costeffective solutions for the production of tools and equipment, assuring a minimum level of production of parts EQUIPMENTS In the manufacture of tools and equipment, ETMA has a complete range of machines (wire erosion and drilling, low and high rotation machining centres, parallel and cylindrical grinding, manual lathes and CNC, precision drills, welding, heat treatments, etc.) • Wire erosion machines: Agiecharmilles AC Classic v2, AgieCut 1000, AgieCut Classic2S, Erosion Drill, Agietron 50 • Parallel and...

Open the catalog to page 6
10 INTEGRATED  PROCESSES - 7

We manufacture precision turning parts to suit your needs, with diameters between 3mm and 42 mm. We also have machining centres that allow the execution of auxiliary processes. find more at www.etmametalparts.com

Open the catalog to page 7
10 INTEGRATED  PROCESSES - 8

TECHNICAL TEAM • A team of specialists is at your disposal for the manufacture of precision turning parts RAW MATERIALS • Bars / tubes: steel, stainless steel, brass, aluminium and copper EQUIPMENTS • Mono-spindle automatic lathes and fixed and mobile headstock CNC (Swiss-type turning): CNC DECO 26a, DECO 20, DELTA20 lathes, Index ABC42, Ergomat Traub TBA 42 CNC, TD16, TD26, ITD36, TNM42 • Multi-spindle automatic lathes and 6 spindle CNC: Gildmeister GMC35 ISM, GM-16, AS-16, AS-20, AS-25, Shutte • Transfer with 9 stations: Variomatic T3 • Pallet changing machining centres: Fanuc Robotdrill...

Open the catalog to page 8
10 INTEGRATED  PROCESSES - 9

We manufacture from metal strip stamped parts up to 3mm thick and 400mm wide. The production capacity of ETMA is ensured by the diversity and experience of over 75 years in stamping processes. We work with progressive tools, deep drawing, Bihler forming machines, precision quick presses. 18 ET1*R METAL PARTS find more at www.etmametalparts.com 19

Open the catalog to page 9
10 INTEGRATED  PROCESSES - 10

STAMPING AND AUTOMATIC FORMING TECHNICAL TEAM • We have at your disposal a specialised team to develop adequate studies and projects for the production of different parts RAW MATERIALS • Steel strip, stainless steel, brass, aluminium, copper and bronze EQUIPMENTS • Eccentric presses from 12 to 250 T and Bruderer quick presses: Helmerding TPH12, Ross 40T, Ross 80T , Press Ross 50T, Press Ross 63T, Press Ross 105T, Yangli JMD31-250, Bruderer BSTA 50 e Legnani DMC T80, Yangli • Automatic forming machines: Bihler GRM NC, GRM-80 E, RM 40K, RM-25, RM-30, RM-35, GRM-50 e Franconi B20 EXAMPLES •...

Open the catalog to page 10
10 INTEGRATED  PROCESSES - 11

Forthe manufacture of metal parts, screws and rivets, Etma has the capacity to work wires with a diameter between 1.5mm and 12mm in double blow and multi slide horizontal presses and in a variety of materials. Wecanfinishtheforgedpartsinsecondaryoperations by turning, transfer turning and milling in pallet changing centres. 22 ET1*R METAL PARTS find more at www.etmametalparts.com 23

Open the catalog to page 11
10 INTEGRATED  PROCESSES - 12

TECHNICAL TEAM • We have a technical team capable of designing and manufacturing parts in order to respond competitively to the customer RAW MATERIALS • Wire: Steel, stainless steel, brass, aluminium, copper EQUIPMENTS • We have double blow horizontal presses, multi slide presses and threading and slotting units • Moroni MB765, Multipress MP 510, MP 410 • Carlo Salvi RF/SV, RF 500, RF 560 SV, RF-DL 330 SV, SU-8 • Mauro Pasquali • Ingramatic RP-1, RP-3, GR-1, Pressvit B5 IB 120 • Chun Zu • Pfiffner NFA3 EXAMPLES • Screws with different threads: plastics (ejot-pt type), self-tapping plate...

Open the catalog to page 12
10 INTEGRATED  PROCESSES - 13

WIRE FORMING ETMA complements its range of transformation processes with new CNC machines for the threedimensional forming of wire and tube, with the ability to form diameters between 2mm and 16mm. We have systems and accessories that allow finishing the parts with bevelling, re-rounding, drilling, threading, stamping and welding operations in order to finish the formed parts. 26 ET1*R METAL PARTS find more at www.etmametalparts.com 27

Open the catalog to page 13