Catalogue Air Spring Catalog
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Sizing Air springs for Actuation
ecting an ernenne Air spring for Actuation
Application Worksheet: Actua
The following data should be given: Symbol
Unit
Calculation:
1. Total force required for actuation Fi
lbs.
Force per Air Spring
Example:
2. Number of actuators n
3. Stroke required s
in.
F = — lbs. n
Ft = 4,400 lbs.
4. Available air pressure at the point
of installation p
psi
n = 4
5. Working temperature range t
6. An internal bumper will be required if any of the following conditions occur:
• External compression stops are not provided
°F
F = lbs.
4,400 lbs.
F -
4
F - 1,100 lbs.
• Severe impacting at the compressed height of the Air Spring.
□ Internal Bumper
□ No Bumper
Corrected Force [Fc]:*
Example:
7. Is a constant actuation force required for this application?
□ Yes - only Sleeve and Rolling Lobe Type Air Springs
□ No - all type Air Springs
□ Yes
F x 100 ps i p
Fc = lbs.
p - 50 psi
1,100x 100 50
Fc - 2,200 lbs.
*All Force values in the Selection Chart are based on a maximum operating pressure of 100 psi. Actual force capabilities of the Air Spring depends on the air pressure available. The Corrected Force calculation compensates for available air pressure.
izmg Examp
Step 1: Fill out the Application Worksheet.
Step 2: In most applications, a constant actuation force over the stroke is not required and sizing should begin with Single Convolute Bellows Type Air Springs. However, if a constant actuation force over the stroke is required, consider only the Sleeve and Rolling Lobe Type Air Springs.
Step 3: Refer to the Selection Chart under Actuation Specifications. In the Force lbs. @ 100 psi @ A Stroke Of: Data Table choose the column that is equal to or exceeds the Stroke Required (S) (i.e., if a stroke of 2.5 in. is required, refer to the 3.0 in. column). Identify the first Air Spring model that will generate a force equal to or greater than the Corrected Force (FC) required. This is the Enidine Air Spring that will best serve your application. Select a model that includes an internal bumper if one is needed in the application. Availability of internal bumpers can be found under the Features table for each Air Spring.
Step 4: Verify the Envelope Dimensions of the selected Enidine Air Spring to ensure that the Air Spring will fit the application. Allow a 2 in. clearance on the diameter to prevent abrasion of the flex member. Select the Model Number that provides the Features and Mounting Dimensions required for the application.
A 3,200 lb. conveyor manufacturer carrying an 1,200 lb. package needs to be lifted 1.8 in. to transfer the package to another conveyor. There will be four Actuators utilized and the industrial warehouse has air lines with 50 psi. A constant actuation force is not required. Ambient temperature is 68°F. There is a 12 in. square space to house each Air Spring. Compression and extension stops are provided. Any Air Fitting Port and End Retainer Style would be acceptable.
Step 1: From the completed Application Worksheet, we know:
• Corrected force per actuator is 2,200 lbs.
• Stroke required is 1.8 inches
• An internal bumper is not required
• A constant actuation force is not required
• Working temperature is 68°F
Step 2: A constant force is not needed. Therefore, all Air Spring types are considered, beginning with Single Convolute Bellows.
Step 3: In the 2.0 in. column under the Force lbs. @ 100psi @ A Stroke Of: Data Table, identify an Air Spring that can generate 2,200 lbs. of force. No internal bumper is required. Model YI-1B8-550 is selected.
Step 4: The maximum diameter of a YI-1B8-550 is 8.7 in. Therefore, we need a 10.7 in. diameter space to house the Air Spring. A 12 in. square space will easily house the Air Spring. Any Air Fitting Port and End Retainer Style would be acceptable.
Model YI-1B8-550 is selected.
Installation Considerations
External extension stops are required to limit the extension of the Air Spring(s).
The path of motion must be guided, as Air Springs provide little lateral stability.
ENIDINE
10
www.enidine.com
Email: industrialsales@enidine.com
Tel.: 1-800-852-8508 ext. 111
Fax: 1-716-662-0406
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