Vertical grinding machine VG 110
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Vertical grinding machine VG 110 - 2

This vertical production grinding machine is a true all-rounder when it comes to precision machining of small chuck parts. Thanks to the modular VG 110 series, the user can select either a “traditional” grinding process or can take advantage of the multiple functions which allow a combination of turning and grinding in a single machine. The main application for the VG 110 is the economical machining of small workpieces of between 2 and 60 mm in diameter in large batches. V G 2 11 0

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Vertical grinding machine VG 110 - 4

Traditional or combined machining. One or two grinding spindles can be mounted on the Z-axis In addition to the grinding process, honing and measuring can also be carried out V G The grinding spindles are congured depending on the workpiece range The tool carrier can also be tted with a turning tool instead of a second internal grinding spindle. This ensures that the complete workpiece production process is extremely cost-ecient and quick 11 0 The traditional grinding processes, i.e. in the same workpiece clamping. This internal and external circular grinding and mainly occurs after the...

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Vertical grinding machine VG 110 - 5

VG 110 – Benefits at a glance. • High vibration damping and therefore • Integrated cooling system long tool service lives and high • Short idle times surface quality • High productivity • Complete machining in a single clamping operation • Chips fall downwards • Short chip-to-chip times • Short cycle times • High process reliability • Mounted grinding points have a long service life • Very high precision Thanks to the modular machine concept, • Small footprint the tool equipment can be adapted to • Optimum accessibility, quick machine suit the required machining task. The set-up • Ease of...

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Vertical grinding machine VG 110 - 6

Compact design. The VG 110 is characterized by its extremely compact design with no additional units. The machining area can be accessed via the front of the machine. The energy container and the fluid and electrical components are mounted on the back. The VG 110 oers all modern grinding technologies: • Grinding tools – e.g. ceramic or galvanized CBN grinding wheels • Sensor technology – adaptive grinding, initial cut detection, touch dressing V G 11 0 The control unit used is the Sinumerik 840 Dsl. Easy-to-use software by EMAG facilitates programming and operation of the machine. 6 •...

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Vertical grinding machine VG 110 - 8

Loading and unloading – flexible or workpiece-specific. The VG 110 stands out thanks to its The loading of small workpieces by the accessibility and the ease with which workpiece spindle results in extremely tooling can be carried out. A loading door short loading times. Parts which cannot at the front provides easy access to the be supplied by the spindle are moved to machining area. The entire front cover the machining area by a shuttle and lifted panel can be opened to give direct to the clamping fixture by a lift-up loader. access to all moving components, The loading and unloading time...

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Vertical grinding machine VG 110 - 9

Combined with an automatic loading and unloading system, the VG 110 achieves optimum economy for a maximum number of items while guaranteeing low-intervention operation. For example, the unground parts are taken from the same pallets to which they are returned once the grinding process has been carried out. 9

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Vertical grinding machine VG 110 - 10

High productivity and precision thanks to separate axes. Short travel lengths, high speeds, The X-axis determines the accuracy and outstanding rigidity and an integrated is completely removed from the cooling system mean short idle times, machining area in the vertical arrange- high productivity and precision. ment. The high-resolution measuring system is positioned 100 mm from the The X- and Z-axes are separate to machining area creating perfect condi- achieve maximum accuracy when tions for extremely high accuracy. machining small workpieces. The vertical Z-axis is equipped with a linear...

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Vertical grinding machine VG 110 - 11

MINERALIT® – the material that makes production dreams come true. All production grinding machines in the VG series have a machine base made of MINERALIT® polymer concrete which has eight times better damping properties than gray cast iron. The benefits: Vibration damping by EMAG machine bases made of MINERALIT® polymer concrete • High vibration damping and therefore long tool service lives and high surface quality • MINERALIT® is very thermally stable which ensures constant production results In comparison: vibration damping by machine bases made of gray cast iron 11

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Vertical grinding machine VG 110 - 12

Technical data. Capacity VG 110 Chuck diameter, max. mm 100 – 190 Workpiece diameter max. mm 85 Workpiece height max. mm 40 Travel in X mm 460 Travel in Z mm 225 Loading using workpiece spindle s 1.5 – 2 Loading using lift-up loader s 4–5 Size 5 Loading time Depending on workpiece Main spindle Spindle flange to DIN 55 026 Spindle bearing, front Ø in mm 80 Spindle orifice max. mm 40 Speed, max. rpm 7 ,500 Main drive AC three-phase motor 100% ED kW 12 Maximum torque Nm 95 Rapid traverse speed X m/min 30 Rapid traverse speed Z m/min 60 Resolution X/Z mm 0.0001 Travel range X mm 460 mm 225 Ø in...

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Vertical grinding machine VG 110 - 13

Electrical equipment VG 110 Operating voltage V Control voltage DC V 24 Control voltage AC V 230 Hz 50 kW 35 A 60 a mm 2,400 b mm 2,700 c mm 1,950 d mm 1,450 kg 7 ,500 Frequency Power consumption Supply line fuse 400 Weights and measurements Weight Floor plan VG 110 Dimensions in mm c d a b Subject to technical changes 13

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Vertical grinding machine VG 110 - 14

At home in the world. EMAG Gruppen-Vertriebs- und Service GmbH Salach Cologne Munich Austrasse 24 Robert-Perthel-Strasse 79 Zamdorferstrasse 100 73084 Salach 50739 Köln 81677 München Germany Germany Germany Phone: +49 7162 17-0 Phone: +49 7162 17-0 Phone: +49 89 99886-250 Fax: +49 7162 17-820 Fax: +49 7162 17-820 Fax: +49 89 99886-160 E-mail: info@salach.emag.com E-mail: info@koeln.emag.com E-mail: info@muenchen.emag.com Frankfurt Leipzig Austria Orber Strasse 8 Pittlerstrasse 26 Glaneckerweg 1 60386 Frankfurt/Main 04159 Leipzig 5400 Hallein Germany Germany Austria Phone: +49 69 40802-0...

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