Catalogue Integral: full automatic test cycle rockwell, vickers, brinell.
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k .1
Universal support for small parts
Special support
CARACTERIST1CS
- The load precision is controlled via closed loop load cells
- Universal machine for testing different hardness procedure.
- Machine management through a built-in computer.
- Selection of loads and automatic test scales from menus; full auto­matic test cycle.
- The structure is protected against dust and any atmospheric agent as well as against shocks.
- It can be installed also in casting and forging houses.
- Brinell and Vickers readings through camera and monitor integrated with high-definition and high-precision electronic mea­surement.
- Automatic focus with piece presser.
- Print out of the impression image and of the specimen surface; printed on the inspection report with statistic analysis.
- Large data and test storage with file management.
- Built according to the requirements for certification by calibration institutes.
- Perfect and effective measure even at the first lest
- Load cell reading at 1000Hz
- Full automatic measurements Brinell and HV, without manual intervention
- Repetibility: 0, 1 HBW
SOFTWARE
Integral* is managed by a powerful computer installed on the machine equipped with a real hard disk, a high-resolution color dis­play with touch screen unit and a menu-based management pro­gram that allows the operator to follow the various automatic lest phases: test selection, Rockwell depth measurement, quick and high-precision Brinell and Vickers measurements, filing of the piece images and impressions, dimensional measurements. The complete statistics in Excel program supplies charts and his­tograms as well as a large data storage. The software is Windows' XP based and it is easy to learn.
CAMERA MEASUREMENTS
An high-definition camera is implemented to record Vickers and Brinell impressions. A wide range of magnifications - from 20x to 400x and many others upon request - are provided for. This new method offers a number of advantages compared with the common otical instrument, i.e. high resolution, electronic image manage­ment, fast and precise, image storage, image printing together with the surface of the tested material for metallographic tests; control and dimensional measurements of the material surfaces can be car­ried out for other purposes.
INTEGRAL
ALL OPERATIONS ARE MANAGED BY A SINGLE DRIVE INCLUDING AUTOMATIC RESEARCH OF TEST PIECE '
- Pushing Start button, head moves to reach the test surface and automatically starts the hardness test cycle in automatic succession without a brake:
- approach to the piece;
- activation of reference surface;
- whole test cycle performance and piece releasing.
APPLICATIONS
Integral"1 is an universal hardness tester programmed for multiple types of hardnesses according to EN-ISO ASTM DIN standards on any type of metal and alloys, synthetic materials, ceramics, abra­sive stones, plastics, rubbers, aggregates and many other materi­als. Upon request load forces for additional tests can be added. The methods adopted are: Brinell based on EN-ISO 6506; Vickers based on EN-ISO 6507; Rockwell based on EN-ISO 6508; Plastic materials based on DIN 53456; Knoop. Metallographic controls can be carried out on metal structures and measurements of the depth of the hardness surface treatment can be performed. It can be utilised in the laboratory for quality control purposes, in manu­facturing for fast measurements, in research institutes, technical schools and universities.
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