DISAMATIC 2110 - DISA - #3

Text version of the page

Performance benefi ts for the modern foundry 3 Excellent accuracy The mechanical design of the DISAMATIC® 2110 means that DISA is able to guarantee moulds with a machine-dependent mismatch of less than 0.20 mm. The need for machining is thereby reduced to an absolute minimum – or even eliminated. High density moulds The DISAMATIC® 2110 incorporates the following standard features to ensure consistent and dense moulds: • Double-sided mould squeeze operation • High squeeze pressure up to 12.5 kp/cm2 • Centering of the pattern plates under the sand injection slot ensuring optimum sand filling Features that make the difference Unbeatable uptime The vertical moulding technology of the DISAMATIC® 2110 incorporates numerous features making operation straightforward, reliable and cost effective: • Minimal load on fewer moving parts means less wear and less maintenance • Standardised and interchangeable components mean short maintenance times • Pre-set production parameters enable fast and reliable pattern changes • Total process control with on-screen messages • Integrated operation with perfect synchronisation between DISA moulding line units ensures mould integrity Casing flange (aluminium) Crankshaft (ductile iron) Nut (bronze) “The DISAMATIC 2110 is significantly more cost-effective in terms of speed and precision than other processes for the mould sizes we needed. In addition, the precision of the DISA vertical greensand moulding process gives a superb finish.” Sushil Kumar Saxena, Plant & Commercial Manager Al Jaber Iron & Steel Foundry, United Arab Emirates DISAMATIC2110_2010.indd 5 25.05.2010 12:11:03