DISA MATCH - DISA - #4

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Advantages Optimum efficiency • Proven production capability of up to 100 uncored moulds an hour • Automatic core setter enables production of up to 80 cored moulds an hour • High-density moulds with less than 0.25 mm machine-related mismatch • Unbeatable uptime and reliability due to rigid design • Maximum yield level with optimum utilization of mould and alloy • Low scrap rate due to the unique DISA blow/squeeze mechanism and efficient pattern plate utilization Flexibility • Less downtime due to fast and easy change of match plates for multiple runs • Compatible with existing match plates and conventional jolt-squeeze gating system • Pouring options tailored to individual mould design using the DISA quick-change Down Sprue system Advantages competitors find hard to match Features The unique features of the DISA MATCH system ensure high performance and quality at the lowest possible cost per casting. Automatic core setting (CSE) The DISA CSE gives the operator 20 seconds to place cores at a moulding speed of 120 moulds/hour. Variable down sprue location The DISA down sprue system allows quick and flexible positioning for individual mould designs. In-chamber pattern parting spray The DISA in-chamber spray system extends the pattern plate lifetime, prevents sand sticking and improves the operator’s working conditions. Adaptive mould height The fully adaptable mould height system ensures constant sand/metal proportion and minimum sand consumption. Adjustable cope and drag stripping acceleration Fully adjustable stripping height and acceleration protects the integrity of the mould and optimizes the cycle time. Features that make the difference Improved working environment • Designed for a safer and quieter working environment • Cleaner working area due to the DISA in-chamber spray • DISA is ISO 14001 certified to ensure environmental considerations are incorporated into the equipment design A partner for life • Secure lifelong productivity with a DISA service agreement • Minimize downtime with the 24x7 hotline and fast availability of original DISA spare and wear parts • Enhance your in-house skills with DISA world-class training and foundry technology support Light curtain A light curtain solution gives easy and safe access for fast match plate change. DISA Computer Integrated Manufacturing (CIM) DISA CIM modules enable automatic machine adjustment during a pattern change. They also make monitoring of the production and the process easy by making production and uptime reports available. The hatched area indicates the flexible down sprue positioning 4 5 “Our DISA MATCH delivers harder, firmer and more consistent moulds than we can make on our other equipment. The speed and presentation of the drag for easy core setting makes this machine an outstanding tool.” Fritz Hall, President, Benton Foundry Inc., Pennsylvania, USA Pattern plate Mould in drag Housing (ductile iron) Cable cover (ductile iron) Housing (ductile iron) Housing (ductile iron) DISA_Match_brochure3_2009_print.indd 8-9 15.12.2009 13:58:38