Catalogue PUNCHING AND STAMPING
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High
1
Productivity/Speed
I Professional press with die /
1 ^\
/ Coil punching l machine J
I Sheet-fed
punching machine
)
Low
Low
Flexibility
-► High
Production time
he value of the hourly cost should be multi­plied by the hours of production. In the sheet-fed punching machine, as described in the paragraph on production speed, the time required for loading the sheet and unloading the piece must be added to the punch time.
his time goes from 30 to 50 hundredths of a minute, whether the operation is carried out manually or automatically. In the coil punching machine, however, the machine time is equal to the product cycle time, which means that the coil punching machine is normally faster than the sheet-fed machine and therefore requires fewer hours to complete the production. Generally speaking, the simpler the workpiece the more productive the coil punching machine compared to the sheet-fed punching machine.
Conclusion
Raw material and hourly costs are therefore lower for the coil punching machine, which also takes less time to complete the production.
he first and third addend of the sum [raw material] + [tools] + [hourly cost] x [hours of production] = [production cost] are less in the coil compared to the sheet-fed punching machine. It can therefore be concluded that for medium and small production runs and with suitable workpieces for production from coil, the latter is the technology that accomplishes the production at the lowest cost.
and unloads pallets. he cost of amortization for coil punching systems and sheet-fed punching lines depends on the type of system that has been purchased. In this analysis we are considering the cost of amortization of a sheet-fed punching machine with manual loading and unloading at an equivalent cost of amortization of a coil punching machine. If the sheet-fed punch press has automatic loading and unloading, the hourly labour cost will be reduced, but the machine amortization cost will be higher.
here are also compact coil punching machines available that allow even less investment (figure 8) and therefore an even lower hourly amortization cost. For the above reasons, in the various operating conditions, the coil punching machine has shown from 20% up to 30% lower hourly costs compared to the sheet-fed system.
Fig. 7
Productivity-flexibility diagram and placement of the technologies in question.
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