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Towing tractor, Recorder, Data-logger, Stacker, Electric pallet truck
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Standard Equipment
1. 24-volt electrical system
2. Access 1 2 3™ Comprehensive
System Control
3. Access 1 2 3 Display (includes
BDI with lift lockout, hour meters,
event codes, PIN code access
and three performance levels)
4. e-Gen™ braking system with
automatic parking brake
5. Crown manufactured AC
traction motor
6. Operator driveability features
• Spacious variable sidestance
compartment
• Suspended floorboard
• Premium platform cushion
• Large entry/exit opening
• Power Steering
• Profiled, padded backrest
• Padded knee cushion
• Urethane covered control
handles with tactile feedback
• Entry bar safety switch
7. Tandem polyurethane load
wheels
8. Heavy-duty articulating
shim-free casters
9. InfoPoint™ System
10. SBE 160 red battery connector
11. Colour-coded wiring
12. Steel power unit doors
13. Key switch
14. Horn
15. Pallet entry rollers
16. Drive tyre black polyurethane
17. Forward steering
Optional Equipment
1. Productivity package
2. 1220, 1525 or 1830 mm high
load backrest (hinged, lift-off or
bolt-on)
3. Quick adjustment caster
4. Quick adjustment caster with
torsion bar
5. Battery retainer interlock switch
6. Battery compartment rollers
7. Work Assist™ Accessories:
• Accessory tube
• Strobe light
• Flashing light
• Work lights
• Storage pouch
• Clip pad and hook
• Shrink wrap tray
• Accessory clamp
• Accessory mounting plate
8. Storage module
9. Drive tyre options
10. Freezer condition and corrosion
protection
11. Special paint
12. Skid adaptor
13. Audible travel alarm
14. Reverse steering
15. Power source for accessories
Operator Area and Controls
The PR 4500 Series incorporates
numerous design features to
improve operator comfort and productivity.
The side-stance position
provides the operator with maximum
visibility. The compartment cradles
the operator with a wrap-around
chassis while the suspended
floorboard with premium floor mat
provides maximum comfort.
The PR has a left hand steer tiller
with full-time power steering. Full
function control is provided for the
right hand to control travel direction
and speed, raise, lower and horn.
Electrical System
Heavy-duty 24-volt electrical
system for demanding warehouse,
dock and transport applications.
Crown-manufactured AC drive
motor is application designed for
reliability and ease of service.
Access 1 2 3™
Comprehensive System
Control with AC Traction
This system provides unmatched
truck control and system
performance in:
• Traction control
• Operator interface
• Diagnostics
Crown’s technology provides a
closed-loop traction control system
which maintains speed throughout
the battery charge.
The large Crown-manufactured AC
traction motor specifically designed
for lift truck applications, provides
improved acceleration and plug
reversal contributing to greater
productivity. The Access display
offers seven hour meter readouts
and odometer. The operator
message mode includes BDI, truck
hours, odometer, trip odometer, or
timer. Built-in PIN-code (up to 25)
capability that can be programmed
by customers.
The Access display also includes a
full featured on-board service tool.
The service engineers can actively
view inputs and outputs during
truck operation. Event code history
including the last 16 event codes is
accessible. No service key, laptop,
or handset required.
InfoPoint™
InfoPoint System allows your
engineers to troubleshoot without
complicated schematics, wiring
diagrams or cumbersome service
manuals for over 95% of your
repairs. Simplicity is complete with
colour-coded component maps
located on the truck.
Hydraulics
A heavy-duty pump, motor, reservoir
and control are assembled into
one unit. A centrally located lift
cylinder, mounted vertically, is
equipped with long-life polyurethane
packing. A pressure compensating
flow control valve is an integral part
of the valve block and regulates
maximum lowering speed. Overload
valve protects hydraulic
components.
Drive Unit
Crown-manufactured gears are
hard finished and dual machined for
high quality. Gear train runs in an
oil-filled, sealed housing. Drive tyre
axle is mounted in the drive unit on
both sides for maximum strength in
rough floor or docking applications.
Drive unit is top and bottom
mounted. Top mount is a large,
tapered roller bearing for vertical or
horizontal forces. Bottom mount
has four shock mounted rollers on
drive unit running in a hardened
steel roller race.
Caster System
Standard on the PR 4500 Series
are shim-free, spring loaded, stabilising
casters. Quick adjustment
casters or quick adjustment casters
with torsion bar are optional. Quick
adjustment casters enable braking,
traction, steer effort and stability to
become balanced. This system can
also increase tyre life by as much
as 60 percent by permitting more
tyre wear. The torsion bar
suspension is designed to
maximise stability on tall unwieldy
and less stable loads.
Fork Assembly
To facilitate pallet entry/exit Crown
has engineered several features into
their fork assembly. Standard-tip
forks have pallet entry rollers to lift
fork over bottom board of pallet.
Abrasion resistant steel entry/exit
slides on both sides of each fork
have convex bottom surfaces to
prevent snagging as forks move
over bottom boards of pallet.
Exit roller design prevents load
wheel from dropping after crossing
bottom board. Fork adjustability is
done at the toe with no need to
remove a cover plate. Fork heel
height adjustment is done quickly
without removing battery.
Power Unit Structure
Heavy gauge steel is used in the
platform and power unit skirt with
additional steel reinforcement where
needed. The power unit door and
motor cover also utilise heavy steel
for protection of critical components
and long term durability. The power
unit door swings out for easy
access to components.
e-GEN™ Braking System
Variable regenerative motor braking
is optimised and virtually eliminates
brake maintenance. The closedloop
Access 1 2 3 traction control
will keep the truck static until a
travel input is requested, even
when operating on a grade.
Automatic electric parking brake
activates when the operator
releases the brake pedal and the
truck has been stationary for four
seconds, the truck is keyed off, or
the battery has been disconnected.
Safety Regulations
Conforms to European safety
standards. Dimensions and
performance data given may vary
due to manufacturing tolerances.
Performance is based on an
average size vehicle and is affected
by weight, condition of truck, how it
is equipped and the conditions of
the operating area. Crown products
and specifications are subject to
change without notice.
PR 4500 SPEC GB 10/08, 25
M03361-006-01
Printed in Germany
DIN EN ISO 9002
PR 4500 Series Technical Information
European Manufacturing:
Crown Gabelstapler GmbH & Co. KG
Roding, Germany
www.crown.com C
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