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17
Crossgard Overload Couplings
Crossgard CG-ES Couplings
The ES Couplings consist of two close grained cast iron jaws with hard rubber drive elements interposed. It is a low
inertia coupling combining quiet operation with torsional elasticity to absorb shock loads and damp vibration.
Crossgard Couplings can be supplied with both clutch and coupling hub finish bored, keyseated, with setscrew to customers’
requirements on 48-hour re-work service.
Installation of Crossgard CG Clutches
For optimum performance of CG Clutches and couplings it is necessary to have a good fit(transition) between shafts and hubs.
Drives should be via a parallel key with interference fit with ideally two set screws to maintain axial position on shaft.
The chain/belt drive should be accurately aligned to avoid axial loading of the clutch; and coupling assemblies should be carefully
aligned at installation to minimise operating loads.
All units should be installed with a limit switch or proximity switch to shut down the drive in the event of an overload, refer to
page 29 for details standard units available.
Installation of Crossgard Couplings
Prior to installation it is necessary to separate the Crossgard and Coupling half by either removing the duplex chain, or for the ES
Coupling removing the outer cover and the rubber element. Fit Crossgard and Coupling half to shafts, for ES Coupling ensure
cover is fitted to hub prior to installation. Adjust distance between Crossgard and Coupling according to catalogue dimensions,
and align shafts as accurately as possible. Refit duplex chain or rubber element and cover, ensure chain is free to move, and shafts
rotate freely.
Dimensions in mm. For further dimensions of Crossgard Clutch refer to page 15.
Model Setting Torque
Nm
Max
Speed
RPM
Misalignment
Parallel Angular Pilot
Bore
Max
Bore
Pilot
Bore
Max
Bore
A B C D E F Weight
kg
Inertia
kg m2
x10-2
Clutch Coupling
CG-ES Crossgard Coupling
CG20-ES
CG30L-ES
CG30H-ES
CG50L-ES
CG50M-ES
CG50H-ES
CG70-ES
9.6 - 45
19.8 - 54
53.6 - 167
68 - 147
136 - 407
196 - 540
294 -1080
700
500
300
160
0.5
0.7
0.9
1.2
0.7°
0.7°
0.6°
0.5°
8
12
22
32
20
30
50
70
-
-
-
-
40
55
75
90
118
146
199
261
92
143
202
257
65
88
120
145
45
57
75
89
47
60
81
110
26
29
43
62
2.7
6.3
16.6
37.6
0.38
1.49
9.2
30.3
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