Compounding & Extrusion
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>compounding & extrusion >materials handling >service Competence Center Compounding & Extrusion. First-class products are based on state-of-the-art technology.

Technology Research & development Over 130 years of experience with mixing and kneading processes Pioneering work and continuous development of the closely intermeshing, co-rotating twin-screw extruder Over 10,000 compounding systems installed worldwide Comprehensive product portfolio: from laboratory extruder ZSK 18 MEGAlab to largest extruder ZSK 380 MEGAcompounder Throughput rates from 1 kg/h to 100 t/h Turnkey compounding systems from raw material feeding to downstream pelletizing and handling equipment Know-how for compounding technology and bulk materials handling supported by 2,100...

>>Why quality is our benchmark. It is the only way to provide customers with what they are expecting for processing their products: a compounding system individually tailored to their needs. We have established this expectation as our standard and we guarantee it permanently through continuous research, development and implementation in innovative state-of-the-art products. However, our top priority is to give our customers comfort and thus confidence – this reassures them that they have found the right partner for present and future projects. In Coperion, you have a partner on hand to...

ZSK series ZSK MEGAcompounder Large extruder to homogenize polyolefins downstream of the polymerization reactor ZSK MEGAcompounder PLUS Extruder for products with high torque requirement, such as engineering plastics and masterbatches ZSK MEGAvolume PLUS Extruder for products with high volume requirement, like products with high solids content in the chemicals and food sectors ZSK NT Pioneering development: two-stage ZSK for separating plastification and homogenization in compounding of bimodal polyolefins Kombiplast ZSK combined with a single-discharge screw to build up pressure gently for...

>>Individuality guarantees your productivity. Turnkey compounding systems from raw material feeding to the downstream pelletizing and handling equipment? Throughput rates from 1 kg/h to 100 t/h? Individual customization to suit our customers’ applications enables us to guarantee that our machines and systems have maximum throughput rates at highest possible efficiency and product quality. Coperion’s continuous research and development have made our closely intermeshing, co-rotating twin-screw extruder into what it is today: a top-quality product at the highest technical level. This is why...

>>Customized solutions in a wide range of processes: >polyolefins >devolatilization >engineering plastics >masterbatches >long-fiber technology >PVC >wood plastics compounds >cable compounds >chemical and reaction technology >direct extrusion >in-line compounding >thermoplastic elastomers >powder coatings >food extrusion >pharmaceuticals >toner >biodegradable plastics >rubber >adhesives >sealants >catalyst carriers >modified starch >ABS >pet feed >TPU >nanocomposites >polymer blends >insulating compounds >HFFR >flour polymers >PET/PLA films

>>Coperion is omnipresent – it’s just that hardly anyone realizes it. Toothbrushes, plastics parts for cars, powder-coated car wheel rims, wall plugs, cable insulations, shoe soles, sealants, window profiles, packing materials … the list of ordinary everyday products whose raw materials were processed using Coperion’s extruders or systems could go on and on. When our customers ask us to design the processing technology for a new product and the appropriate compounding system, this is the biggest incentive there is for us: to provide them with a customized solution tailored to their exact...

>>Some people think it’s our research department. Actually, it’s yours. We design the right process technology and the ideal compounding system for every product as – beside simulation and scale- up – we have found an ideal way of showing our customers today their tomorrow: the Coperion test labs. Coperion provides test labs for the compounding & extrusion market in Stuttgart (D), Ramsey (USA) and Nanjing (CN). These three test labs are the platform for advanced testing of any challenge of a production plant, like the development of the optimized screw configuration for a new product...

Compounding & extrusion test labs Test labs in Stuttgart (D), Ramsey (USA) and Nanjing (CN) A total of 30 compounding systems worldwide permanently available for testing – from laboratory extruder ZSK 18 to ZSK 92 Throughput rates from 1 kg/h to 2 t/h Affiliated laboratories for real-time analyses of product quality Over 60 specialists permanently assigned to process development and application optimization for our customers, including 30 process engineers Simulation programs to calculate flow processes, optimize existing processes and the design of individual components

>>For the market we manufacture machinery and plants. For our customers we are a reliable partner. We design machinery and plants for the plastics, chemical, food and aluminium industries. We implement individual and turnkey solutions with the network of our three Competence Centers. But what’s the feeling when it comes to Compounding & Extrusion or Materials Handling? And how do we interpret Service? Important for us is a customer who confides in our constant support. Maybe it is because there are not only engineers working at Coperion, but also chemists, food technicians and other...

>compounding & extrusion ZSK, STS and CTE – three letters embody modern processing machinery and plant design for compounding technology. Our twin-screw compounders continually set new standards in the plastics, chemical and food processing industries. They are the high-tech, high-end core of our plants, guaranteeing the highest product quality. >materials handling Hand in Hand – we master all process steps in the treatment and handling of bulk materials. Quality is our benchmark when conveying, elutriating, homogenizing, storing, dosing or thermally treating the products. Our worldwide...