Powertrain Test General Presentation
13Pages

Why Test? Test advantages Less variable cost: know in advance how your line is performing Quality history of the final product Less warranty cost Improve the whole value chain Process Control Our experience in machining and assembly improves our test knowledge 25 years of experience Quality process design Broad range of applications High product knowledge Global presence Full system supplier In house engineering capabilities Experience in engine, transmissions, battery, powertrain subcomponents Powertrain Systems Property of Comau - Duplication prohibited

Test Development Center and application of test systems is one of our core values. Each system is different and each customer has specific requirement to be address. EQUIPMENT FEATURES TEST OPTIONS Powertrain Systems • Components and sensors for vibration and noise analysis • Pilot series Testing • Test sequence development • All Components for control unit communication and emulation • Determination of the optimum measuring methods • Sensor for the most common physical variables • Prototype testing • Documentation of fault detection Property of Comau - Duplication prohibited • Control Unit...

Test Operational Business Model SOUTHFIELD Product Development & Standards in USA CENTER OF EXCELLENCE Technical Competence & “Technological Applications” in USA, China Sales and aftersales worldwide organization Business Integration Local Project Management Global Best Practice Local technical support Powertrain Systems Property of Comau - Duplication prohibited

From knowledge to system solutions Using Standard Components to Create Test Processes… Leak Test Force Measurement Fluid Metering Torque to Turn Fluid Conditioning Noise Vibration & Harshness Data Acquisition Power Regeneration Core Competencies Cold Test Application Expertise Quality System Integrations Powertrain Systems Property of Comau - Duplication prohibited

Core Competencies Leak Test Force Measurement Torque to turn Press Rotary Torque Data Acquisition Dynamic Static Capabilities Analysis Fluid Metering Measurement Control Conditioning Microphone Accelerometer Vibrometer Power Regeneration Powertrain Systems Mass Flow Pressure DK Helium Engine Power to grid Battery Power to grid Generator Power to grid Property of Comau - Duplication prohibited

Comau Application Expertise Hot Test • Design of test specifications • Comau data acquisition system • Simple calibration, designed as part of machine • Low maintenance Process Control Feedback Cold Test • Supplied hundreds of test stands to many customers worldwide • Design of test specifications • Simple calibration, designed as part of machine • Low maintenance • Engine controller communications • Recognized leader in NAFTA • Provide facilities required for turn key installations • Recognized leader in NAFTA, UK • Product Dress Level • High flexibility Civil Requirements Fluids Process...

Quality System Integration the only solutions providers mastering the three processes, Machining, Assembly and Test, from the concept to the Customer Care of our systems together with long term quality and sustainable approach are the main priorities of our development process. Powertrain Systems Property of Comau - Duplication prohibited

NORTH & SOUTH AMERICA Powertrain Systems EUROPE, AFRICA, MIDDLE EAST Property of Comau - Duplication prohibited AUSTRALIA, ASIA, FAR EAST

Market Served Renewable Energy Solar Panel Testing Cylinder Heads Wind Turbine Testing Engine Block Manual and Automatic Transmissions Energy Storage Battery Testing Military Aerospace Clutch Injector Turbocharger Powertrain subcomponents Hybrid Powertrain Systems Property of Comau - Duplication prohibited

Cold Test Design of test specifications Comau data acquisition system Simple calibration, designed as part of machine Design of test specifications Simple calibration, designed as part of machine Engine controller communications Provide facilities required for turn key installations Comau Strengths Supplied hundreds of test stands to many customers worldwide Recognized leader in NAFTA Recognized leader in NAFTA, UK Unloaded: “turn & burn”; simple; burn fuel, create heat Loaded: Power measurement, validate Variation supplied Product validation using more instrumentation, Design validation...

Expertise In Process Test Testing done as the part is built Process monitoring: data used to correct upstream processes End of line Test End of line test are performed when assembly is complete. Tests for functionality comparable to end use The less parts are on the assembly, the easier it is to test Component specific fault detection Reduced work in process when defects detected Process measurement for control of build processes Reduction / elimination of facilities associated with end of line test: ventilation, fuel, coolant Detects defects that are typically masked by end of line test...

COMAU S.P.A. VIA RIVALTA,30 10095 GRUGLIASCO (TO) ITALY TEL. +39 011 0049111 MAIL: mail.powertrain@comau.com Powertrain Systems Property of Comau - Duplication prohibited