3D Vision Systems
3DMeasurement
Assembly line Assembly station 1 Assembly Station 2 Assembly Station 3 Measurement Station Pinpoint the Faulty Tool/Process
In-
Process control
with Automated, Non-Contact
The Vision of
3d measurement
System Specifications
Throughput Accuracy Optical Head
Field of View
Input Output
Image acquisition Total throughput per typical sheet metal part * Overall system accuracy **
Industrial camera Physical dimensions (H x W x D) Weight Stand-off distance Field of View (FOV) Small Medium Large Data type Supported file formats Features Supported file formats
CAD Comparison
Statistical Data
Feature Data
Control
Cabinet cabinet Computer Physical dimensions (H x W x D) Weight Power consumption Operating temperature Lighting conditions Vibration conditions Surfaces measured Max. measured object size Robots ***
Miscellaneous
Monitor Process Trend
Out of Tolerance
<0.001 sec. 2-10 min. 100µ (3 ) 3 high resolution 1.3 mega pixel
Industrial ccd cameras 300 X 320 X 300 mm 14 Kg 75 cm Size (H x W x D) 140 X 180 X 60 mm 190 X 260 X 150 mm 290 X 380 X 200 mm Geometry exchange format and feature measurement format IGES, VDA-FS, STEP, CATIA, STL, DMIS and customized ASCII formats Surface analysis, surface point measurement, edge point measurement, slots, rectangular and circular hole measurement, cross-sections, cloud of points, ASCII xyz file OpenInventor, PDF, Jpeg, Tebis DGT, DMIS and customized ASCII formats, Excel-ready tab separated file, Q-DAS, STL, PolyWorks PIF, CogniTens standard format Standard RITAL PC enclosure systems 8368 Dual Pentium 4 processor (Intel), 2.4 GHz CPU, 1024MB, Microsoft Windows 2000. 17" CRT monitor or 15" LCD, keyboard, and mouse 1605 X 700 X 836 mm 220 kg 1.4KVA (Max., not including the robot) 5 - 40°C Most industrial lighting Suitable for production environment No special treatment required for most surfaces Per robot reach ABB IRB-4400, IRB-6400
** Accuracy is specified on CogniTens standard test object for medium FOV with ABB IRB-4400 robot. *** Additional robots are available upon customer request. Specifications are subject to change without notice
OptiCell
Automated, Non-Contact
OptiCell
3D Measurement System
· Automated repetitive measurement on the shop floor · 0n-line process control & QA · Accurate measurement of complex free-form parts · High throughput · Easy operation, with minimal training · Flexible measurement system for a wide variety of parts and applications
* Exact throughput depends on the part size and geometry as well as the measured area and features. This time includes alignment, tile measurement, robot movements and global computation of surface and pre-defined features.
Root Cause Analysis
3D Vision Systems
USA Tel: 1-248-344-2500 Fax: 1-248-344-7737 Europe Tel: 49-69-9150-9129 Fax: 49-69-9150-9128
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www.cognitens.com
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