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CogniTens - Reverse engineering, Industrial process control
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01 Intelligent reverse engineering 02 Prototype part development & QA 03 Die development & tryout (At die source) 04 Stamping tryout & ramp-up (At home-line) Our products are used for collecting detailed GLPHQVLRQDOLQIRUPDWLRQIURPH[LVWLQJSDUWV assemblies & tools and generating accurate 3D models in common formats. By rapidly measuring part shapes, edges, surface geometries / features and producing engineering grade outputs, PDQXIDFWXUHUVFDQEHWWHUVXSSRUWFRS\WRH[DFW activities, speed up product "face lifts" and digital archiving. Our products support the production of prototype SDUWVXVHGWRTXDOLI\WKHGHVLJQDQGH[SHFWHG assembly process. By quickly providing full part surface deviation information and accurate feature dimensions - the OEM/supplier can eliminate FKHFNLQJÀ[WXUHVIURPWKHSURFHVVUHGXFH number of quality iterations and shorten overall time required to reach parts which conform to the design intent. Our products support common die shop metrology manufacturer and reverse engineering applications. From casting measurement for industrial machining path RSWLPL]DWLRQWKURXJKYHULI\LQJGLPHQVLRQDO SHUIRUPDQFHRIWU\RXWSDQHOVWRGXSOLFDWLQJH[LVWLQJ dies manufacturer ­ generated comprehensive dimensional information helps die makers reduce number of quality iterations and reach die "buyoff" faster. Our products support secondary tryout at the home line and getting the die ready for full speed production while satisfying dimensional tolerances. Using detailed measurement information on part surfaces and features the engineers are able to guide required rework, solve engineering problems and communicate results to their downstream "clients". 05 Part approval for production 11 7RROLQJFHUWLÀFDWLRQ & adjustments Our products are used for conducting dimensional assessments of industrial forming, holding and assembly WRROVLQSHULRGLFDOUHFHUWLÀFDWLRQDQGSUHYHQWLYH PDLQWHQDQFH%\PHDVXULQJVXFKÀ[WXUHVDQG adjusting those when required, manufacturers reduce the probability of going out of "dimensional steady state" as well as production downtimes due to unplanned maintenance manufacturer. CogniTens dimensional measurment solutions assists car manufacturer and suppliers to Improve product quality Reduce engineering and production costs Accelerate vehicle ramp-up and launch Speed up the time-to-market Our products help accelerate this process by automating the part measurement directly RQWKHVKRSÁRRU6WUHDPOLQLQJVXEPLWWDORI multiple results and reports for each event and instantly uploading them to a central industrial server - makes this information available for viewing and analysis to engineering and quality communities across the organization. 06 Plastic mold development & parts QA 10 Dimensional industrial process control during production Our products are used for ensuring that mass produced parts maintain their dimensional quality and that production of deformed batches are contained. By conducting comprehensive measurements on sampled stamping / hydroformed parts, engine cradles or closures, plants FDQPLQLPL]HWKHOLNHOLKRRGRIVKLSSLQJDQGXVLQJ FRPSRQHQWVZKLFKGRQRWPHHWVSHFLÀFDWLRQVLQ subsequent assemblies. Our products assist plastic part makers speed up the process of producing dimensionally DFFHSWDEOHSDUWVZKLFKHQVXUHKLJKTXDOLW\ÀWDQG ÀQLVK%\PHDVXULQJWKHIXOOVXUIDFHVIHDWXUHV of machined molds and tryout parts, producers can identify and correct possible phenomena VXFKDVVKULQNDJHÁDVKLQJVVKRUWVKRWVIDXOW\ geometries and part distortions. 09 Vehicle assembly root cause analysis & launch support 08 Body to cockpit Interior matching 07 Closures & sub-assemblies development Our products support pre-launch engineering activities in automotive assembly plants to identify and resolve FRPSOH[FDUERG\LQWHULRUDVVHPEO\SUREOHPV%\ measuring large body assemblies and parts throughout the assembly line using slow build methodologies and getting immediate feedback, unnecessary engineering changes are saved and overall time to launch new vehicle is reduced. Our products are used by OEMs and suppliers for ensuring that various interior plastic parts and assemblies such as instrument industrial panels will perfectly match the produced carbody. By measuring the interior interfaces manufacturer to the body and virtually matching PHDVXUHPHQWVHQJLQHHUVFDQDQDO\]HWKHFDXVHIRU DVVHPEO\PLVVÀWVDQGUHVROYHSHUFHLYHGTXDOLW\LVVXHV VXFKDVÁDVKDQGJDSV 2XUSURGXFWVKHOSVXSSRUWWKHHQWLUHHQJLQHHULQJSURFHVVRIÀQH tuning the production and assembly of all vehicle closures. By allowing dimensional measurement of closure subs on the assembly line as well as fully automated closure measurement during launch, OEMs and suppliers can easily identify required assembly tool changes, validate KHPPLQJTXDOLW\DQGHQVXUHWKDWÁXVKDQGJDSDUHPHHWLQJVSHF Beyond Any Measure
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