*mydirectindustry

Catalogs
CERAMTEC
Ceramic Inserts For Turning, Grooving and Milling

Ceramic Inserts For Turning, Grooving and Milling

Product catalog summary

Overview: The document provides a comprehensive guide on SPK Cutting Tools, focusing on ceramic inserts used in industries such as automotive, aerospace, and wind energy. It emphasizes the role of precision tools in enhancing productivity and cost-efficiency in machining processes.

Key Sections:

Automotive Industry: SPK tools are crucial for machining automotive components like brake discs and engine parts, focusing on cost savings and productivity.
Machinery and Plant Engineering: The emphasis is on cost-efficient machining solutions for complex components such as gearbox housings.
Aerospace: High demands in machining are met with CSA cutting materials and Monsoon Tool Technology, suitable for jet engine components.
Wind Energy: Special machining solutions are required for large components, ensuring strict tolerance and high surface quality.
Gear and Bearing Industry: Focuses on surface quality and tool life, using PCBN and ceramic materials for efficient machining of gear wheels and bearings.

Ceramic Inserts:

Oxide Ceramics: Used for grooving and turning cast iron, offering high wear resistance.
Mixed Ceramics: Composed of aluminum oxide and titanium, ideal for hard part turning and fine machining.
Silicon Nitride and SiAlON Ceramics: Suitable for rough turning and high-performance machining of cast iron, with various grades offering specific advantages in toughness and wear resistance.

Specifications and Applications: The document includes detailed tables and recommendations for cutting data, specifying hardness, cutting speed, depth, and feed rate for different materials and machining techniques.

Conclusion: SPK Cutting Tools provide a wide range of solutions tailored to meet the specific needs of various industries, ensuring high efficiency, cost-effectiveness, and quality in machining processes.

Ceramic Inserts for Turning: The document provides a comprehensive list of ceramic inserts used for turning applications, categorized by ISO grade and SPK reference number, indicating their suitability for different machining tasks.

Specifications: Lists various specifications for each insert, including dimensions and recommended cutting speeds and feed rates for different materials like grey cast iron and hardened steel.

Cutting Data Recommendations: Detailed tables provide cutting speed and feed rate recommendations for different materials and hardness levels.

Designation System: Explains the designation system for grooving inserts, detailing the meaning of each part of the insert code.

Contact Information: Provides contact details for SPK Tools, including telephone, fax, email, and website information for further inquiries.

Overview: Detailed specifications and guidelines for ceramic inserts used in grooving and milling applications, including information on insert designations, grades, reference numbers, and dimensions.

Specifications: Lists various ceramic inserts with specific designations and dimensions.

Procedures: Outlines the use of ceramic inserts in grooving systems, specifying the number of cutting edges and corner designs.

Standards and Norms: Inserts conform to various DIN standards, ensuring compatibility and performance consistency.

Recommendations: Recommended cutting speeds and feed rates are provided for different hardness levels, with specific values for rough and finish milling.

Key Data from Tables: Tables provide a comprehensive list of insert dimensions and specifications, including cutting speed and feed rate tables for different hardness levels.

Critical Information: Emphasizes the importance of selecting the correct insert type and milling parameters to achieve optimal performance and tool life.

Cutting Data Recommendations for Milling Grey Cast Iron: Material specifications include tensile strength and recommended cutting speeds and feed rates for rough milling.

Designation System for Milling Inserts: Defines insert shapes and clearance angles according to ISO standards.

Ceramic Inserts for Milling: Detailed specifications for various ceramic inserts, including ISO grades and SPK reference numbers.

Contact Information: CeramTec GmbH, SPK Cutting Tools Division, with contact details for further inquiries.

Catalog excerpts

Ceramic Inserts For Turning, Grooving and Milling-1

GEARS & BEARINGS WIND ENERGY UDE MULTIT RA ISCOVE ONS D OLUTI OF S CERAMIC INSERTS For Turning, Grooving and Milling

Open the catalog to page 1

Ceramic Inserts For Turning, Grooving and Milling-2

DISCOVER A MULTITUDE OF SOLUTIONS AEROSPACE The aerospace industry places extremely high demands on machining. In this field, machining capacity and process safety are the decisive parameters, and our CSA cutting materials together with our Monsoon Tool Technology tools are the optimal solution. Component examples: Jet engine components such as blisks. AUTOMOTIVE INDUSTRY For over 50 years, precision tools from CeramTec have been an integral part of highly productive machining solutions for components from the automotive industry. With our tool solutions, the implementation of concrete cost savings...

Open the catalog to page 2

Ceramic Inserts For Turning, Grooving and Milling-3

VEHICLE MANUFACTURING INDUSTRY MOTOR INDUSTRY The high-performance materials that are used in this industry require cutting materials that ensure an extremely high level of process reliability and a consistently high quality level. Our cutting materials and tools are the perfect solution. Component examples: Connecting rods, pulley wheels, cylinder heads, cylinder liners. TRANSPORT When machining components for the transport industry, special solutions are often required in order for the machining process to remain economic and efficient. Our tools and cutting materials make these kinds of solutions...

Open the catalog to page 3

Ceramic Inserts For Turning, Grooving and Milling-4

TECHNOLOGY APPLICATION ADDED VALUE E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 4

Ceramic Inserts For Turning, Grooving and Milling-5

E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 5

Ceramic Inserts For Turning, Grooving and Milling-6

SPK Ceramic Cutting Materials OXIDE CERAMICS The traditional ceramic cutting materials based on Al2O3 and ZrO2 are used for grooving, rough turning and finishing grey cast iron and alloyed grey cast iron workpieces without coolant. SN 60 The Al2O3 cutting material with the highest wear resistance and red hardness. Ideal for grooving and turning cast iron with continuous cut. A standard cutting material for turning cast iron and alloyed cast iron with continuous cut, larger measurements and high standards for wear resistance. SN 180 This cutting material offers maximum reliability for finish-turning...

Open the catalog to page 6

Ceramic Inserts For Turning, Grooving and Milling-7

SPK Cutting Ceramics: Specifications and Application Table Material group: Machining technique: K = cast iron M = milling H = hard materials G = grooving n<— Main area of application Tel.:+49-7163-166-239 Fax:+49-7163-166-388 E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 7

Ceramic Inserts For Turning, Grooving and Milling-8

SPK Ceramic Inserts for Turning E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 8

Ceramic Inserts For Turning, Grooving and Milling-9

Cutting Data Recommendations for Turning Grey Cast Iron SPK silicon nitride ceramic / SiAION y/ Roughing with continuous cut E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 9

Ceramic Inserts For Turning, Grooving and Milling-10

Cutting Data Recommendations for Turning Grey Cast Iron CUTTING SPEED vc (m/min) RECOMMENDED VALUE RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Roughing with an interrupted cut 800 Finishing with continuous or interrupted cut 900 E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 10

Ceramic Inserts For Turning, Grooving and Milling-11

Cutting Data Recommendations for Turning Grey Cast Iron SPK oxide ceramic HARDNESS (HB) CUTTING SPEED vc (m/min) RECOMMENDED VALUE RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Roughing with continuous cut Finishing with continuous cut RECOMMENDED VALUE OVERALL RANGE SPK mixed ceramic HARDNESS (HB) CUTTING SPEED vc (m/min) OVERALL RANGE Fine finishing E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 11

Ceramic Inserts For Turning, Grooving and Milling-12

Cutting Data Recommendations for Turning Ductile Cast Iron SPK silicon nitride ceramic/SiAlON TENSILE STRENGTH UTS (N/mm2) RECOMMENDED VALUE RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Roughing with continuous cut 500 - 800 CUTTING SPEED vc (m/min) Roughing with an interrupted cut 600 Semi-finishing with continuous cut Semi-finishing with an interrupted cut 500 E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 12

Ceramic Inserts For Turning, Grooving and Milling-13

Cutting Data Recommendations for Turning Ductile Cast Iron SPK mixed ceramic TENSILE STRENGTH UTS (N/mm2) RECOMMENDED VALUE OVERALL RANGE RECOMMENDED VALUE OVERALL RANGE Fine finishing CUTTING SPEED vc (m/min) E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 13

Ceramic Inserts For Turning, Grooving and Milling-14

Cutting Data Recommendations for Turning Chilled Cast Iron SPK mixed ceramic HARDNESS CUTTING SPEED vc (m/min) Shore C RECOMMENDED VALUE 12.5 RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 14

Ceramic Inserts For Turning, Grooving and Milling-15

Cutting Data Recommendations for Turning Hardened Steel SPK mixed ceramic HARDNESS (HRC) CUTTING SPEED vc (m/min) RECOMMENDED VALUE RECOMMENDED VALUE OVERALL RANGE OVERALL RANGE Fine finishing E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 15

Ceramic Inserts For Turning, Grooving and Milling-16

Inscribed circle Clearance angle which requires special data. Insert size * Permissible deviations for the insert shape, depending on the insert size Insert type Normal clearance angle n Insert shape Inscribed circle Designation System for Turning Inserts according to ISO 1832 Inscribed Tolerance class circle Special design E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 16

Ceramic Inserts For Turning, Grooving and Milling-17

Double chamfered Double chamfered and rounded Insert with IKS-PRO notch Corner design Design variants Chamfer design Corner radius Insert with corner radius Insert with cutting edge Approach angle of the main cutting edge other angles Approach angle Chamfer width b in 1/100 mm and angle S without degree symbol Special design E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 17

Ceramic Inserts For Turning, Grooving and Milling-18

Contents: Ceramic Inserts for Turning Tel.:+49-7163-166-239 Fax:+49-7163-166-388 E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 18

Ceramic Inserts For Turning, Grooving and Milling-19

Contents: Ceramic Inserts for Turning SCGN, SCUN SNGA, SNMA SNGN, SNMN SNGX, SNMX TCGN, TCUN TNGA, TNMA TNGN, TNMN TPGN, TPUN Tel.:+49-7163-166-239 Fax:+49-7163-166-388 E-mail: [email protected] Website: spk-tools.com • ceramtec.com CCfOlttTBC 19

Open the catalog to page 19

Ceramic Inserts For Turning, Grooving and Milling-20

Ceramic Inserts for Turning E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 20

Ceramic Inserts For Turning, Grooving and Milling-21

Ceramic Inserts for Turning E-mail: [email protected] Website: spk-tools.com • ceramtec.com

Open the catalog to page 21

All CERAMTEC catalogs and technical brochures

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list